Filling and Packing Machines / Metal Tanks / Water Treatment
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Beverage / Water
New Equipment > Liquid Filling
RINSER, FILLER, CAPPER
Salient features
- Critically Proven for PET bottles/Glass bottles.
- Low maintenance and long life machine
- Designed with neck holding transfer systems, hence no changeparts or time is required for changeover from one size to another.
- Machines available in various speed ranges
from 24 BPM to 400 BPM
Construction & Material
Complete Solution in Pet Bottling Designed for a wide range of product size with complete stainless steel base structure to avoid any corrosion. All parts coming in contact with product/water are made of S.S 304/316 (absolute food grade), Even the center column assembly, shaft & shaft housing is also made of S.S. 304. Drip free filling valves as per international standard.
Control Panel
Control panel features are user friendly with simplified controls. Equipped with standard make variable frequency drive to protect machine from any hazard with fault display screen & fault diagnostic system, makes an ease to operator for any trouble shooting & keeps maintenance down to minimum.
Engine
Robust gear train designed for simplicity, extremely smooth movement and noise free operation, driven by standard speed reducer gear box.
Unique Features
Machine is suitable & could be used for any shape & size ranging between 0.1L to 2.0L, and changeover could be done within 5 minutes. bottle travels on neck to neck from in-feed till out-feed resulting scratch free movement of bottle. Accessible for wide variety of products viz. beverages, soft drinks, mineral water, milk, R.T.S. Juices, oils, medicine & fertilizer etc. No change parts are required.
TECHNICAL SPECIFICATIONS FOR MINERAL WATER/SODA M/C
| Capacity water/soda> 1lt/600ml | 27/25 | 40/40 | 65/65 | 100/90 | 120/110 | 150/1410 | 200/1410 | 200/180 |
| Particulars | B.P.M | B.P.M | B.P.M | B.P.M | B.P.M | B.P.M | B.P.M | B.P.M |
| No. of Rinsing Heads | 8 | 8 | 18 | 18 | 18 | 20 | 30 | 60 |
| No. of Filling Heads | 9 | 12 | 18 | 27 | 30 | 40 | 60 | 120 |
| No. of Capping Heads | 4 | 6 | 9 | 9 | 9 | 10 | 12 | 20 |
| Air at 6 kg./cm IN L.P.M | 100/200 | 100/200 | 150/200 | 200/300 | 250/400 | 200/300 | 250/300 | 300/400 |
| Electric Power IN KW | 1.5 | 1.5 | 2.0 | 3.0 | 3.0 | 3.5 | 4.0 | 5.0 |
| DIAMENSIONS in mm (Apprx) | L-2400 B-1250 H-2400 |
L-2600 B-1350 H-2400 |
L-2700 B-1650 H-2400 |
L-3000 B-1700 H-2400 |
L-2800 B-1700 H-2400 |
L-3400 B-1700 H-2400 |
L-4000 B-2000 H-2400 |
L-4500 B-2200 H-2500 |
CARBONATOR / INTERMIX
Automatic De aerator, pre carbonator & Carbonator / Soda making plant :
Construction Details :
The carbonator is a fully automatic machine with automatic water level and Co2 pressure controls. The de aeration, pre carbonation and carbonator tanks, pipes and all parts coming in contact with the product are made of stainless steel. The carbonation and pre carbonation tanks are insulated to avoid temperature loss. The gauge glass is provided on the tanks for level indications. The base of the machine is also made of stainless steel. All electrical and electronic controls are made of standard company
Technical Details:
| Capacity of soda making | L.P. H. |
| De aeration tank | 150 It./ as per capacity. |
| Chilled water holding pre- carbonation tank capacity | 150 It./ as per capacity. |
| Carbonator tank capacity | 150 It./ as per capacity. |
| Co2 pressure Max. | 6.5 kg. / Cm. Sq. |
| Desired temperature of water | 5 deg. centigrade |
| Refrigeration plant capacity required (client scope) | As per capacity. |
| Desired gas volume | Up to 5.0 |
| Size (L X B X H) | 1200 X 700 X 2100 mm |
| Total Electrical Power | 5.0 K.W. |
Operation :
The water is taken to the first tank, where the de aeration is done. The water is then circulated through the P.H.E. of the chiller. This chilled water is then taken to the pre carbonation tank by S.S. pump, where the Co2 atmosphere is maintained. The pre carbonated water is then taken to the carbonation tank by the high pressure pump, where a desired pressure of Co2 (up to 6.5 Kg/cm2) is maintained. The water is given a sliding path where the Co2 gets disolved in to the water. The desired gas volume is maintained automatically by the Co2 pressure controls and water flow / temperature. The water levels in all the three tanks are controlled by automatic water level controls. The out let of the carbonator is connected with the filler by S.S. pipes.
Automatic Pera mix / Carbonator for beverage & Soda making plant:
Construction Details :
The inter mix / carbonator are a fully automatic machine with automatic water level and Co2 pressure controls. All tanks, including pre carbonation and carbonator tanks, pipes and all parts coming in contact with the product are made of stainless steel. The pre carbonation and carbonation tanks are insulated to avoid temperature loss. The gauge glass is provided on the tanks for level indications. The base and electrical panel of the machine is also made of stainless steel. All electrical and electronic controls are made of standard company
Technical Details:
| Capacity of soda making | 1000 L.P.H to 10 000 L.P.H |
| De aeration tank | 150 It./ Size of tanks change according to capacity |
| Chilled water holding pre carbonation tank capacity | 150 It./ Size of tanks change according to capacity |
| Carbonator tank capacity | 150 It./ Size of tanks change according to capacity |
| Co2 pressure Max. | 6.5 kg. / Cm. Sq. |
| Desired temperature of water | 5 deg. centigrade max |
| Refrigeration plant capacity required (client scope) | As per capacity. |
| Size (L X B X H) | 1200 X 1000 X 1800 mm or as per capacity |
| Total Electrical Power | 5.0 K.W or as per capacity |
Operation :
The water is taken to the first tank, where the deaeration is done. The water is then taken to the proportionate water holding tank and the syrup is taken to the proportionate syrup holding tank in 1:5 ratio. Then the automatic control, transfer the water and syrup to the beverage tank, where the mixing takes place. The beverage is then circulated through the P.H.E. of the chiller for chilling the beverage up to 4 deg. Cent. The pre carbonated beverage is then taken to the carbonation tank by the high pressure pump, where a desired pressure of Co2 (up to 6.5 Kg/cm2) is maintained. The water is given a sliding path where the Co2 gets dissolved in to the water. The desired gas volume is maintained by the Co2 pressure controls and water flow / temperature. The water levels in all the three tanks are automatically controlled by water level controls. The out let of the carbonator is connected with the filler by S.S. pipes.
