1 Liter PET Bottle Line (Beer & Beverages)

1 Liter PET Bottle Line for Beer & Beverages (10000BPH)

10000 BPH 1000ml PET bottle line for sorghum and maize meal beer

The solution is designed based on drawing KM20200529PD

Delivery time: approximately 4 months after receive down payment & confirmation of the can drawing.

Guarantee time: 24 months after machines running in buyer’s factory.

Payment terms: 30% as down payment, T/T, 70% before shipping, T/T OR L/C. (Can be subject to final discussion)

Training: INPAKT will provide on-site technology training and advance operator training.

Installation: INPAKT will arrange engineers to the buyer’s site for installation and training, Engineers’ round-trip tickets, visa fees, salary ZAR 3000/day to paid by the Buyer. See Part 6, Price table.

Note: The above amounts refer to the information in our possession at time of offer, INPAKT reserves the right to verify and amend these amounts after receipt of the material to be handled (such as cans, lids, labels, shrink-packs, shrink wrapper film roll and pad, handling machine adhesive roll, flat pads, pallet, stretch-wrapper film roll, etc.).

Beverage mixing system                                                                 

1. Beverage mixing machine

Description:

INP-QHS Soda mixer is an automatic equipment specially designed for the production of various carbonated beverages such as lemon, cola and juice. Compared with domestically produced products of the same type, it has the characteristics of complete functions, accurate mixing, convenient and easy to adjust, and meets sanitary requirements. The structure is novel and reasonable, the structure adopts closed system, and can meet the requirements of cleaning and disinfection. Produces carbonated beverages and can easily adjust production capacity and water to the perfect syrup ratio. In addition, the combination of electrical control and other devices has the characteristics of high degree of automation, coordinated operation, continuous production, good mixing effect and large production capacity.

Working principle:

The INP-QHS automatic injecting gas-water mixer mainly consists of a vacuum section, a batching section and a gas-liquid mixing section.

• Vacuum section

The vacuum section consists of a closed circuit of the feed water inlet port by means of a solenoid valve, an air chamber, a vacuum pump and a vacuum tank equipped with a sprayer and a level controller.

• Matching section

The adjustment section consists of a ration pump, a slurry inlet line with a solenoid valve, and a syrup tank with a level controller. It consists of a syrup throttle valve and a venturi device. There are two adjustment handles with indicators on the venturi device. The size of the opening of the deaerated water and the sugar liquid outlet is shown, respectively. A certain amount of opening also reflects a certain ratio. For the amount of sugar required for a particular beverage, you can change the size of the opening by turning the sugar adjustment handle.

• Gas-liquid mixing section

The gas-liquid mixing section consists of a mixing pump, a CO2 inlet line with a pressure regulating device, a gas-liquid mixed venturi device, a soda storage tank with a level controller, and a soda water output line with a safety valve.

Technical parameters:

Filling & Post-Packaging Machine                                                          

1. Rinsing-Filling-Sealing Tri-block

Description:

The XGF60-60-15 flushing, filling and capping machine is designed for the filling and capping of CO2-containing beverages, such as beer, sparkling wine, champagne, soda, cola and mineral water.

The form of the filling valve of this machine adopts a short tube, which can carry out two-stage vacuuming, no bottle and no vacuuming, the bottle will be seamlessly connect to isobaric filling valves by the double guide rods. The filling speed of the valve is 160 ml per second, and the material loss is less than 0.8%. Before the beverage is bottled, the empty bottle is firstly pre-vacuumed, then would be filled with back-pressure CO2 gas, then a second-time vacuuming, and then would be filled with CO₂ back pressure, and then the beverage is filled. For example, the vacuum degree of each vacuum is 90%, and the air content in the bottle is only 1% after the second vacuuming, which greatly reduces the contact between the beverage and the air during filling, which undoubtedly has a higher quality and a longer storage period. To prevent the loss of flavor, such as the filling of high-grade beer is particularly suitable. Of course, the machine can also be used to fill beverages of average quality without using vacuum treatment, without using CO2 as back pressure, and only with sterile air as back pressure. The function of this machine is the same as the German VF, VVF, SVF models, that is, the filling method without vacuum, pre-vacuum or secondary vacuum. No matter which way you choose, the machine can be adapted, and the change is extremely simple. It can be achieved by only increasing or decreasing the control unit of the filling valve. Before leaving the factory, the control unit is configured according to the filling method of secondary vacuum, and the user can adjust it according to the requirements of the produced beverage.

The machine adopts the latest achievements of contemporary science and technology in the electronic control system, the control action makes the whole filling and capping process from pressure backing, broken bottle removing, defoaming, bottle cap stirring, blowing feeding cap and other actions. In addition, it also has many functions such as automatic fault detection, shutdown, fault location display, light signal inspection, automatic, manual, pneumatic, cleaning function selection and so on.

In addition, the stability of the liquid level of the material cylinder has a great influence on the filling. The machine adopts the continuous detection of the float level in the height control of the liquid level of the material cylinder, which converts the fluctuation of the liquid level into an electric signal to control the liquid feeding pump. The opening of the membrane valve changes the traditional control method of using high and low liquid level floats, improves the liquid level control accuracy, keeps the filling liquid level always stable, reduces the error of the bottled beverage filling capacity, and improves the filling Pass rate.

Features:

• Welded by SUS304. Product contact is SUS304 food grade;(SUS316 for option)
• High-efficiency rinsing-nozzles can spray water to any part inside the bottle;
• Corrosion-resistant bearings from NSK or SKF;
• Mechanical valve filling, flow meter filling, weighing filling or laser positioning filling for choice;
• Open design for gear transmission;
• Equipped with VFD control, more energy-saving;
• PLC control system is equipped;
• All electric components are supplied by the world-famous companies;

Technical parameters:

Component list:

Detailed description

A: Rinsing part:

Features:

• Rotating type, used for rinsing containers of alcohol, beverage, pure and mineral water.
• Neck-holding catchers turn bottles upside down, and rinse them by aseptic water.
• Main structure, contact parts of the aseptic water and the cover are made of stainless steel.
• Bottle sensor is installed to prevent wrong-position bottles from being feeding in.
• Pressure gauge and valve stabilizer are installed on the water inlet pipe.
• Able to adjust the height to match the different-height bottles(have maximum and minimum height protection).
• Has aseptic water recycling system. For choice
• It automatically stops rinsing when bottle-absence detected, and restarts when bottle-presence detected.

B: Filling part:

Features:

• Design and manufacture on the basis of German technology.
• Cylinder lifting structure to ensure bottle mouth and the filling valve connect seamlessly, avoiding product loss.
• The filler is able to adjust the height to match the different-height bottles.(have maximum and minimum height protection)
• Open style gear transmission, high efficient, low noise, long life-service, easy maintenance.
• The motor is adjusted by the inverter, stepless frequency conversion speed regulation.
• Bottle transporting system has simple structure, short changeover time to fit different bottles. Bottom-holding method for transporting.
• PLC system controlled, errors can be displayed on the screen, such as: bottle jammed, cap absence.
• No bottle, no fill.

·The liquid level inside the filling tank is monitored by the sensor, ensuring stable filling.
·The key electric parts are made by the world-famous companies.

 C: Capping Part

Features:

• Caps will be unscrambled in the silo, the amount is monitored.
• A flip-over adjuster installed on the slide to avoid up-side-down caps.
• Two photoelectric sensors installed on the slide to alarm the cap-absence.
• The capper is able to adjust the height to match the different-height bottles.(have maximum and minimum height protection)

D: Cap loader

Features:

• Waterfall type cap sorting method.
• No damage on the cap.
• Transparent PC board for cap sorting.
• Equipment with AC motor and speed reducer.
• Indicator light for cap absence.
• Upside-down caps will be picked out and sent back to the hopper.

1. Cap online sterilizer

Description:

• High efficient centrifugal cap-unscrambling method, low wear.
• Cap detecting system provide signals to control the cap lifter.
• Special design on the cap unscrambler’s guild rail to prevent the up-side-down caps passing through.
• Caps would be sprayed by disinfecting solution, rinsed by aseptic water and dried by aseptic compressed air.
• Disinfecting solution tank has maximum and minimum liquid level, allowing replenishment.

2. Light Checker

Description:

Indispensable equipment for beverage production line, eliminating defective products.

Technical parameters:

3. Bottle dryer

Features:

• The blower adopts a fan as the air source.
• An air knife type structure, and the size of the sealing can be adjusted.
• The top side and the two vertical sides of bottles can be blown to dry thoroughly.
• Easy for labeling, printing, packing operations.

Technical parameters:

4. Automatic Sleeve labeling machine

Description:

• The machine is made of stainless steel and high quality of aluminum alloy.
• The feet bolt is not needed, easy to move, suitable for different place.
• The shrinkable film roll with adjustable locking gear, can be adjusted according to different roll 5’-10’.
• The applicable bottles can be square bottle and round bottle
• Without tools, the driven machinery can be adjusted to meet different bottle size
• Particular inserting label ways, i.e. inserting label, it is reasonable and convenient.
• Full automatic feeder, the flat shrinking and tension are adjusted together.
• It is assured to lower error because there is inspection of rolling label cut.
• Particular blade design, blade base can be change by free, changing blade quickly and conveniently.
• It is easy to change the central clamping device without any tools.
• Oriental rolling label device can be lifting synchronously.
• The separating bottle screw, oriental belt and conveyor are adjusted synchronously..
• Adopting Japanese YASKAWA servo motor and photoelectric sensor, ensuring the precision of label cutting.
• Stainless steel electric controller, adopting Mitsubishi PLC made in Japan.
• Adopting advanced HMI, main component adopts world-famous brand.

Technical parameters:

Component list:

5. Code sprayer (not included in the quoted price, local suppliers to be used)

Features:

Speed without compromising quality:

• Ideal solution for a range of slow to moderate speed applications:
• Single line maximum speed of 162 m/min (533 ft/min)
• Two line maximum speed of 59 m/min (194 ft/min)
• Three line maximum speed of 29 m/min (96 ft/min)
• Store up to 100 complex messages for easy recall. Store even more messages using a standard USB memory stick
• Small and portable, the 1220 is easily moved from line to line with minimal connections

Engineered to keep your line running:

• Videojet’s advanced core technology includes all ink system filters and common wear parts
• Intervals of up to 9,000 hours between preventative maintenance
• Auto cleaning printhead for fast start-ups, even after extended shutdowns
• Optional internal air pump eliminates need for external air, minimizing potential for contaminants to enter the ink stream

No mess, no waste fluid delivery: 

• Advanced fluid management reduces makeup consumption to as low as 2.4 ml/hr
• Smart CartridgeTM fluid delivery system to virtually eliminate spills and help ensure the correct fluids are being used

Simple Usability via Videojet standard CIJ interface:

• Bright display with WYSIWYG and function keys for easy operation
• User levels to separate operation from installation and maintenance
• Prompted user fields to help reduce errors.

6. Automatic PE film shrink wrapping machine

Description:

PE film packing machine is suitable for wrapping products as pop-top, mineral water, bottles, beer, drinks etc without bottom-tray, working with PE shrink tunnel to pack the goods perfectly, the whole producing process adopts the Germany advanced technology, And the main parts are imported from international famous company, stable capability and long service-life.

Product description:

• Frequency control, ssecondary bottle transport device.
• The whole set which are push bottle, heat sealing cutting adopt pneumatic structure.
• Inductive switch control film length.
• Touch screen, PLC control system advanced reliability of the equipment function.
• Circular wind machine, reassure well-proportioned temperature of the shrink furnace.
• Strong cooling system can reassure finalize the design quickly.
• Heat-fast Teflon transport net, transport steady, high strength and stand wear and tear.
• Frequency conversion timing net transportation structure.
• The height of the conveyor belt can be made according to the user, adjustable range±50mm
• Bottle transport machine can satisfy the direction of the user, it can prolong and shorten
• Pterygoid stainless iron heating system, durability.
• Satisfy the bear storage rack device of the short duration for the product, assure consecutive work for the production line.

Technical parameters:

 Component list:

7. Air conveyor

Description:

The air conveyor is installed on the supporting legs which are against the ground, and the fan is installed on the air conveying duct. The air inlet of each fan is equipped with an air filter to prevent dust from being blown into the container. The bottles are hung on the air conveyor by neck and transported to the rotary filler by air.

The automatic drop-off device is installed on the air conveyor, and the mechanism is driven by the cylinder. When the downstream machine has a temporary shutdown or deceleration operation, as the empty bottles on the air conveyor reach a certain amount, shut down the bottle-dropper to collect bottles from blowing machine manually, and put bottles back to the air conveyors afterward, this ensures that the blow molding machine does not have to turn off in this case.

There are multiple sets of photoelectric switches on the air conveyor. The photoelectric switch near the air crossroads is used to control the direction of the air blowing. The other photoelectric switches are used to control the automatic drop-off device, ensuring the smooth running of the entire air conveyor.

• Main body is made of Stainless Steel 304.
• The fan blowers have in-built air filters, avoiding secondary pollution.
• The air inlet of the fan outside the sterile room is equipped with a primary air filter to prevent dust from getting into the room.

Technical parameters:

8. Belt conveyor & Buffering system

Description:

The operation efficiency of the production line is mostly up to the configuration of the conveyor line. The configuration must take into account the short-term shutdown of the rear-end equipment (for example, replacement of labels, etc.), ensuring the shutdown doesn’t affect the operation of the front-end equipment, and should be able to connect the front equipment and rear equipment well to make the whole the production line achieve high operation efficiency. Our production line’s layout fully considers the relationship between customer investment and production line efficiency. Based on the world’s advanced technology, the above requirements can be well achieved. The mechanical structure is a new design, most of the components are formed by stamping or bending, which has the advantages of good rigidity, light weight and good interchangeability. The transmission method features reliable operation and convenient maintenance, which is suitable for conveying bottles with diameters of Ø40-Ø110mm. The electric control system adopts PLC (On the Rinsing-filling-capping tri-block) to control the operation of the whole container conveying buffer system, and automatically conduct the functions of running speed acceleration and deceleration and automatic buffering.

Features:

• The bottle belt is synchronously tracked with the host or the upstream and downstream equipment, which are connected to control system.
• The bottle does not fall, does not jam, and does not block during the conveying process.
• According to the user’s needs, the buffer platform can be set in front of the labeling machine (the buffering time is usually about 1-2 minutes).
• When replenish PE label, the filling process proceeds, the filled bottles are stored on the buffer platform. After finishing replenishing PE label, the labeler starts labeling, the line gets back to synchronizing production.
• After replenishing, the labeling machine produces at a higher speed to fill the platform with labeled bottles again, and then resumes the synchronous production speed.
• The conveyor belt structure is modular design, the parts are interchangeable, compact, low noise, easy to install and maintain, and can be combined according to different capabilities and bottle types, which has great flexibility.
• Electric control design is advanced and reasonable, and the control method can be designed according to the customer’s requirements, and the required electrical control components can be selected to further improve the smoothness of transportation.
• The control switch position is reasonably set according to the layout of the conveying system or the customer’s demand, which is convenient for the user to operate.

Technical parameters:

 Technical parameters of the lubricating system: