OLIVE OIL BOTTLING EQUIPMENT

Description

OLIVE OIL BOTTLING EQUIPMENT

CONTENT INDEX

1. Project Specifications
2. Commercial offer
3. Equipment Detail
   • Automatic High-Vacuum Filling and Capping Monoblock
     • High Vacuum filling turret – 8 filling valves
     • Single-head screw-corking turret
     • Accessories
   • In-line labeller for self-adhesive labels
     • Change Parts
4. Commercial terms

1. PROJECT SPECIFICATIONS

Project Scope: Supply and installation of an oil bottling Line with capacity minimum of 250L/h (or at least 1000 bottles per hour of 250ml bottles). Stock keeping units 250ml and 500ml glass bottles (round and square), 1 L square bottles.

INPAKT MODEL: Automatic High-Vacuum Filling and Capping Monoblock, In-line labeller for self-adhesive labels. All complete with suitable change parts.

Note: The effective output depends on the specifications of the product and of the containers).

Foods Suitability Certificate

The machines supplied are suitable for food contact according to EU legislation disciplined EC Regulation 1935/2004 and 2006/2023 I EC – Good manufacturing practices for contact with foods. All the parts in contact with the product are in AISI 304 or AISI 316 stainless steel. The gaskets / seals are in HITEC NBR 7.10-02 or Silicone. We do not take responsibility in case the machine is used not in conformity with the washing and sterilizing procedures as mentioned in the instruction manual.

2. COMMERCIAL OFFER

3. EQUIPMENT DETAIL

Automatic High-Vacuum Filling and Capping Monoblock

The monobloc is including:

• Rotary filling turret with 8 valves for high vacuum filling system
• Single-head capping turret for aluminium screw caps

The machine is equipped with:

• All-around safety guarding according to EEC laws
• Star wheels sets for square glass bottles
• Machine base-frame completely cladded in stainless steel foil plate
• The components that for technical reasons can’t be realized in stainless steel have been
• specially treated for long-life (anti-rust treatment)
• Electronic speed change by inverter with manual adjustment by potentiometer
• The height adjustment is mechanical, by a
• Both infeed and outfeed star wheels set are provided with safety micro-switches for
• stopping the machine with broken or fallen bottles
• Machine supplied with chain and conveyor chain drive for independent operation

Figure 1: Automatic Mono Bloc

Basic Specifications

• Conveyor chain frame size 100mm pre-disposed for stainless steel chain W.82.5mm
• Standard height of conveyor from floor 000 mm (adjustable +/-100mm)
• Standard Voltage 400V/50HZ/24Volts
• Standard way of rotation Clockwise (Left-to-Right)
• Bottle diameters Between Ø.55 – 110mm
• Bottle heights between 240 – 360mm
• Machine height 2100-2250 mm
• Length 1290mm (base frame)2290mm (+ conveyor)
• Width 950 mm
• Weight 800 Kg
• Filler’s bowl capacity approximately 35L
• Output adjustable from 700 to 1500 BPH
• Standard cap size 5×24 mm
• Installed power 1,3 KW
• Compressed air at 5-6 Bars
• Compressed air consumption 6 L x cycle
• Speed of the conveyor chain 5m/1’

• High Vacuum filling turret – 8 filling valves
  • Gaskets and all plastic components in contact with the product are made of special material ideal for use with food products
  • Tank designed for complete discharging of all liquid residuum
  • Filling valves as well as all parts in contact with the filling liquid are made of stainless steel 304.
  • The product minimum and maximum level inside the tank is controlled by a double probe system, providing an electric signal to the product infeed pump.
  • Control panel predisposed with connection for the product feeding pump
  • Mechanical height adjustment of the filling turret, to fit different bottle
  • Bottle lifting by pneumatic pistons, with return by
  • Product infeed piping equipped with valve to control the product flowing into the tank
  • Quick-removing filling valves for cleaning and maintenance

• Single-head screw-corking turret
  • Capping turret for aluminium screw caps
  • Automatic corks distribution from top hopper
  • Stainless steel 4-rollers capping head
  • Pneumatic bottle lifting
  • Mechanical height adjustment of the capping turret, to fit different bottle
  • Microswitch on the central star wheel, stopping the machine in case of broken or fallen

• Accessories
  • Change parts for additional square bottle size each
  • Change parts for additional screw cap size
  • Nitrogen injection nozzle before filling
  • Nitrogen injection kit before capping
  • Cap/cork presence sensor – no cork/machine stops
  • Photocell for bottle-jam detection at outlet
  • Safety sensor for filler stop when a bottle remains on the nozzle
  • Product feeding pump, mono-screw type, with inverter speed change
  • Additional conveyor length 100cm(X6)
  • Inlet loading rotary table 800mm (no drive)
  • Outlet accumulating rotary table 800 with chain drive motor and idle wheel (Optional)
  • Corks elevator with vertical frame and hopper 90-100L(Optional)

• In-line labeller for self-adhesive labels

The inline labeller is suitable for the following application: Front and back labels from 2 opposite stations on square bottles Front and back labels from 1 station on round bottles.

Figure 2:Inline Self-Adhesive Labelling Machine

Basic Specifications

• Output Adjustable 200-1.800 BPH
• Bottle Type Square / Round glass bottles
• Conveyor frame 120mm with acetylic resin chain w.82.5mm
• Standard Conveyor height 950 mm (adjustable +/-50mm)
• Voltage V400 / 3ph / 50HZ / 24Volts

The machine comes complete with the following:

• Safety covers with large stainless-steel frame and plexiglass panels
• Change parts for 1 size of round bottle, including infeed screw
• Motorized upper tape for stabilizing the square bottles during labelling
• Pneumatic bottle-stopper at infeed to select the square bottles
• 1st labelling station for application of front body labels
• 2nd labelling station for application of back labels on square bottles
• Labelling units equipped with stepping motor for high precision in label application
• Labelling settings with electronic digital control card
• Labelling stations adjustable in height by handwheels
• Maximum label reel Ø.250mm
• label web height 150mm
• Speed change by inverter with potentiometer
• Speed of the labelling units synchronized with the speed of the chain
• ‘Touch-screen’ control panel for all settings and alarms
• Conveyor motor-drive with fixed plate 500x500mm
• Base-frame complete made in stainless steel, with aluminium parts covered with anti- rust painting

• Change Parts
  • Infeed screw for any additional square bottle (The complete list of additional change parts can be given on receipt of samples)
  • Automatic dispenser for PVC capsules with plate
  • Capsule closure up/down pneumatic system for capsuling head
  • Shrinking head for PVC capsules
  • ‘Hot-foil’ printing unit for date stamping + Each set of number figures (0-9)
  • Extra cost for fixed accumulation table L800mm
  • Extra cost for rotary accumulation table Ø.800mm
  • Additional length of conveyor frame