MAP – THERMOFORM MACHINE

Description

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INPAKT PLUS SA CATALOGUE 2021

GENERAL DESCRIPTION

CONSTRUCTION FEATURES AND DIMENSIONS

• Made in stainless steel (AISI 304 quality) to endure the hardest production environments and the most intense stresses.
• It can be integrated in complete lines so it expresses its potentialities also in the interaction with other
• Designed to endure intense washing cycles and frequent sanitations and hygienic requirements. All production environments and all sanitation
• Designed ergonomically guaranteeing wide range for the management of the format and mould changes as well as the maintenance.
• Freely variable distance between moulds, giving a possibility to use dies with different cut-off
• Easy access to any system or mechanism, with easy open side
• Corrosion-resistant gripper
• Moving elements of the machine are connected with bearings.

Forming Station

• Forming with compressed
• Replaceable forming frames, for format….
• Set of forming plates for soft film, for format….
• Set of plates for changing the forming depth.

Loading Area

• Length of the loading area: approx. 1500~2500 mm, modifiable according to user’s needs
• Standard system to support packages including support bars, for format …. That prevents

filled packages to hang down.

Vacuum

• Evacuation and gas flushing through special openings in the lower section of vacuum and sealing
• Vacuum from company for both machines “DVP (ITALY)’’, 150 m^3/h/

Sealing Station

• Changeable sealing frames with sealing gasket, ….
• Lifting system of sealing and forming moulds pneumatic

Cutting and Discharge Area

• Standard system to support packages including support bars, for formats ….
• Discharge of packages: 500-1000 mm conveyor;
• Film trim and edge removal: with edge trim rewind;
• Pneumatic cross cutting unit for flexible film

Connection Parameters

Film Unwind

• Lower and upper films unwind reel core diameter 3″ (75 mm),
• Lower and upper films unwind reel maximum diameter 500 mm,
• Lower and upper films with reel mandrel and pneumatically actuated tension control
• Tensioning system for pre-unwinding of the plastic film with dedicated pneumatic
• End of film sensors for lower and upper films
• Regardless of the weight of the package and changes of the machine speed, lower film shift using servo drive ensures precise maintenance of the stroke
• Mechanical device for winding and removing waste film

Control system

• Electrical components from company ‘‘TELEMEKANIQUE (FRENCH) or SCHNEIDER (GERMAN)’’
• PLC from company ‘‘OMRON (JAPAN)’’
• Information input, control and management with liquid crystal touch colour screen
• PLC control system which allows for monitoring of parameters and necessary adjustments to be made easily and a touch screen operator panel with protection against external
• It is possible to control separate parts of the machine by entering password;
• During the working cycle the interface gives information about actuation of mechanisms and valves;
• Counters of working hours and work cycles;
• Regulation of temperature through interface;
• Built-in temperature control loops

Safety system

• Security censors from company ‘‘PILMVZ (GERMAN)’’
• Protection frame in loading area and around cutting tools
• Security censors that forbids machine working without frame
• If the safety guards are lifted or moved; Security censors stops the movement of the machine
• If there is a foreign body (for example, arm) between top and lower of the dies; Security censors that stops the movement of the machine
• EMERGENCY STOP

Pneumatic system

• Pneumatics from company ‘‘SMC(JAPAN) or FESTO (GERMAN)
• Noise Cancelling System
• Valve system for forming and sealing stations;
• Safety valve for air pressure connection
• Compressed air supply with pressure regulator and air conditioning unit
• Filter of fine cleaning of compressed air from oils for moulding.

Origins of the equipment

SPECIFICATIONS FOR THE CUSTOMER DEMAND