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LIQUOR GLASS BOTTLING LINE

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Description

Liquor Glass Bottling Line

PROPOSAL FOR

Approx: 4000BPH – 750ml Liquor glass bottle with ROPP cap and T-cork bottle closing options with 3 head self-adhesive labeller for back front and neck of bottle with outfeed collection table.

 

  QUOTE
# Machine Description QTY  Unit Price Total Price
1 RINSING-FILLING-CAPPING TRIBLOCK

(ROPP CAP)

·    SIEMENS PLC+HMI

·    SIEMENS VFD

·    SUS304, 3MM

·    18 RINSING HEADS

·    18 FILLING HEADS, SUS316

·       6 CAPPING HEADS

 INPGF18-18-6 4000BPH 1
1.1 CAP UNSCRAMBLER – HOPPER IN-LGQ 4000CPH 1
1.2 ALUMINUM CAP ELEVATOR IN-SG1A 8000CPH 1
1.3 CHANG PARTS FOR DIFFERENT SHAPE BOTTLES / 10
2 T-CORK PLUGGING MACHINE | 4 HEAD IQX-4 4000BPH 1
2.1 T CORK CAP ELEVATOR 8000CPH 1
3 BOTTLE DRYING | 7.5 KW FAN CG-2 4000BPH 1
4 THREE SIDES SELF-ADHESIVE LABELLING MACHINE

·     SIEMENS PLC+HMI+VFD

·     SIEMENS SERVO DRIVE

 IN-LA2000 4000BPH 1
5 TAMPER SEAL SHRINK SLEEVE HEAT TUNNEL HS1000 4000BPH 1
6 BOTTLE COLLECT TABLE CT-1 4000BPH 1
7 FLAT CONVEYOR SC1 4000BPH 20M
MOTOR 3SETS
90 DEGREES TURN /
Services      
8 STAINLESS STEEL PIPEWORK (STILL TO BE DETERMINED, ACCORDING TO LINE LAYOUT) 1
9 INPAKT GROUP – INSTALLATION, COMMISSIONING, TRAINING 1
      –
TOTAL-EQUIPMENT & SERVICES    
TOTAL INCLUDING VAT  
50% DEPOSIT ON ORDER  

 

EQUIPMENT DESCRIPTION

  1. RINSING FILLING CAPPING TRI-BLOCK | INPGF18-18-6

 

 

FEATURES –

  • SUS304. Product contact is SUS304 food grade (SUS316 optional)
  • Low vacuum negative pressure filling
  • High-efficiency rinsing-nozzles can spray water to any part inside the bottle
  • Corrosion-resistant bearings – NSK
  • Mechanical valve filling
  • Open design for gear transmission;
  • Equipped with VFD control,
  • “ZALKIN” capping technology
  • Capping torque can be adjusted accordingly

 TECHNICAL PARAMETER –

Model INPGF18-18-6
Number of washing positions 18
Number of filling positions 18
Number of capping positions 6
Capacity at 750ml bottles / hour 4000 bottles/hour
Application bottle & cap Glass bottle & Aluminium cap
Suitable bottle height (mm) 160-320mm
Suitable bottle diameter (mm) ¢50-¢115
Power of main motor (kW) 4.6
Water pressure (Mpa) ＞0.06MPa≤0.2Mpa
Filling type Micro-vacuum filling
Filling temperature Room temperature
Dimension(mm) 2800*2250*2600mm
Weight(kg) 4800kg

ELECTRICAL BRANDS PARTS LIST –

No. Items Producing area
1 PLC Siemens
2 On-off device Taiwan
3 Low-pressure breaker Siemens
4 Fuse Japan
5 AC electromagnetic contractor Siemens
6 AC electromagnetic contractor Siemens
7 Heat-break device Siemens
8 Multi-continuous electrical device Siemens
9 Multi-circle electrical device Siemens
10 Digital display device Siemens
11 Indicator light Siemens
12 Cue light Siemens
13 Middle-continuous electrical device Japan
14 On-off changing Siemens
15 Key on-off Siemens
16 Button with light Siemens
17 Emergency button Siemens
18 Alarm Siemens
19 Inducing on-off AUTONICS
20 Fibre optic on-off Siemens
21 Speed adjusting device USA

1.1. CAP SORTER

 

TECHNICAL PARAMETER –

Model IN-LGQ
Product Name: Scratch-proof cover vibration plate
Discharge speed: 2000bph
Steering: clockwise | counter clockwise
Top plate diameter: 350-900mm
Base diameter: 250-500mm
Power: 205-3000w
Voltage: 220V
Vibration frequency: 50-60hz
Complete set of configurations: upper plate, base, controller

1.2. CAP ELEVATOR

 

TECHNICAL PARAMETER –

Model IN-SG1A
Material: SS304
Motor Power: 0.37kW
Dimension 1100*700*3000mm
Weight: 120kg

 

  1. T-CORK PLUGGING MACHINE | 4 HEAD

TECHNICAL PARAMETERS –

Model: YQX-4
Power: 0.75kw
Main material: Stainless steel 304
Production capacity: 4000bottle/hour
Bottle diameter range: Ф60-110mm
bottle height: 140-380mm
Motor: Siemens brand
Dimension: 940×650×2000mm
Weight: 400kg

 

  1. BLOW DRYER

 

Description:

  • Two high pressure fans as the air source.
  • Air knife type structure, air outlet can be adjusted.
  • The top side and the two vertical sides of bottles can be blown to dry thoroughly.
  • Soundproof, waterproof cover

Technical parameters:

Model: CG2
Capacity: 9000 C/H
Length: 800 mm
Dimension of the blower: 40*40 mm
Power: 7.5 kW *2
Material: Stainless steel 304
Dimension: 1200*750*1400 mm
Manufacturer: The supplier

 

  1. AUTOMATIC THREE SIDES ADHESIVE LABELLING MACHINE

 

Introduction:

This machine is suitable for bottle beck, front and back labelling, especially for cylindrical, flat, square, rectangular and elliptical bottles. The machine is economical and easy to operate.  Easy changeover.

Features:

  • Labelling speed up to 2000-4000bph (according to the length of label)
  • PLC Control System which is easy to control
  • Simple Straight Forward Operator Controls
  • On-Screen trouble description which is easy to solve
  • Stainless Frame
  • Open Frame design, easy to adjust and change the label
  • Variable Speed with stepless motor
  • Label Count Down (for precise run of set number of labels) to Auto Shut Off

TECHNICAL PARAMETERS-

Model: KM-LA2000
Production speed: 12-25m/min
Label max width: A Type/10-120mm,C Type/10-180mm
Label max width: 10-250mm
Labeling accuracy: ±1mm
Bottle diameter: 40~100mm
Label inner diameter: Ø76mm
Label outer diameter: Ø 360mm(Max)
Outline size: 2100mm*1180mm*1600mm
Power: 220V 50Hz 1kW

COMPONENT LIST-

Items Supplier, Origin
PLC Siemens, Germany
HMI
VFD
Servo motor
Servo drive
Contactor Schneider, France
Thermal relay
Switches
Photoelectric sensor Panasonic, Japan

 

  1. SHRINK SLEEVE LABEL & TAMPER SEAL HEAT TUNNEL
  1. BELT CONVEYOR & BUFFERING SYSTEM

 

 TECHNICAL PARAMETERS:

Motor power: 0.37 kW / 6m
Width of the conveyor: 110 mm
Height: 1050 mm
Thickness of the steel plate: 2 mm (SUS304)
Bottle volume: 200-3000 ml
Bottle Diameter: 50-100 mm

 

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