Description
Jumbo Bagger & 25kg-40kg FILLING
SCOPE OF PRODUCTION
- Product bagged is Rutile and Zircon
- Bulk density – 4,5 to 5 sg
- Bagging size – 1 ton, 2 ton bags and at times 25 and 40 kg
- Bagging equipment to be capable of bagging at least 200 to 300 tons product a
Based on your requirements for a jumbo bag filling system to automatically pack Rutile and Zircon (Bulk density – 4.5 to 5 sg) in sizes ranging from 1 ton to 2-ton bags, and occasionally 25 kg and 40 kg bags, with a daily capacity of at least 200 to 300 tons, we recommend the GCS-HYT model jumbo bags packing machine.
This machine offers automatic weighing and feeding, complete with a weighing controller system and 4 load cells scaling. It’s designed for filling both 25-50 kg bags and jumbo bags, equipped with a belt conveyor for 25-50 kg bags. The integrated double weighing and filling system allows for faster processing speeds, up to 500-600 bags per hour. Optional 4m jumbo bag conveyors are also available.
Controlled by a computerized instrument and featuring an easy-to-use HMI (Human Machine Interface), operating and managing the machine is straightforward. For instance, to fill a 1000 kg jumbo bag, you input the target weight into the HMI, hang the bag on the machine hooks, and the automatic clamping device secures it. The weighing controller automatically deducts the bag’s weight, measures and fills the remaining weight, and then releases the filled bag onto the conveyor for transportation.
For filling 25 kg bags, you input the target weight, manually place the bag on the outlet, and the machine clamps and fills it accordingly. Once filled, the bag is released onto the conveyor for further processing.
Technical Parameter of Bag Filling Machine:
- Model: GCS-HYT
- Precision: ±0.2%
- Weighing scope: 1 ton, 2-ton bags and at times 25 and 40 kg bags
- Capacity: 500-600bags/hour for 25-50kg bags, finished 12~40 jumbo bags per hour depends on sourcing.
- Power Supply: 220-380V, 50/60Hz, 1/3 phases,
- Power consumption: ~4.5 kW, subject to final
- Compressed Air: 4～0.6 MPa (0.35m3/min)
- Self-weight: 1300-1400kg, subject to the final
- Jumbo Bag Out-going Conveyors: 4m (two sections: 2m + 2m, or 5m + 2.5m)
- 25-50kg bags belt conveyor dimension: 4000*400mm
| It nr | Description | Qty | Unit Price | Total |
| 1 | Jumbo Bag Packing Machine (Suitable for both 25kg C jumbo
bags) |
1set | ||
| 2 | 4m Jumbo Bags Out-going Conveyor | 1set | ||
| SUB TOTAL | ||||
| SERVICES | ||||
| 1 | Critical Spare Parts for 2000 Working Hours | |||
| 2 | Start UP C Commissioning C Training | |||
| 3 | Delivery – ex works Pretoria | |||
| TOTAL EX VAT | ||||
Main Configuration List:
- Weighing Controller ：AMC501 series colourful touch screen HMI
- Load Cell Sensors ： SUNCELLS / Mettler Toledo
- Cylinder ：Airtac (Taiwan) / SMC
- Electromagnetic Valve：Airtac (Taiwan) / SMC
- Oil-water Separator ：Airtac (Taiwan) / SMC
- Motor ： WANNAN
- Bearings ：NSK / FK
- Electric Component ：Schneider
- Construction steel ：Product touching parts in SUS304 and non-touching parts in Q235 carbon steel.
Main Structures:
- Platform C structure
- Ton bag hooks system
- Automatic bag clamping system
- Automatic bag inflation / blowing system
- Automatic feeding filling system (with dust removing accesses)
- Automatic weighing scale dosing system
- Automatic discharging into bag system
- Automatic vibrating system ( functions designed in the controller program for potential use )
- Automatic hooks-off, bag releasing system Automatic big bags conveyors, optional
Automatic 25kg bag belt conveyor C bag top sewing machine Electric control and Computerized Control cabinet
Maintain platform, safe guardrail and ladders.
Packing machine structure:
Feeding Device: Utilizing an intelligent material feeding structure, this component employs a computer control module with a reduced motor or transducer to enable both fast and slow speed feeding. The feeding speed can be adjusted according to different materials by modifying the transducer without interference, with an adjustment range of up to 100%. Parameter settings can also be adjusted to optimize the proportion of fast and slow speed feeding, enhancing packing speed while maintaining accuracy.
Weighing System: Equipped with reliable IL series weighing load cells, this system ensures high accuracy, durability, steady operation, and resistance to impact. These load cells are integrated with a sole drive connection structure to secure them with the bag clamping device and weighing system.
The system features a high-standard weighing controller known for its accuracy, speed, visual display, and user-friendly operation. Additionally, it offers functions such as automatic tare-off, automatic error correction, zero point tracing, error alarms, etc. With various interfaces (RS485/232), it can connect with printers for real-time data handling and remote distributed control management.
Weighing Control Unit: Comprising components such as a weighing control cabin, electromagnetic valve, proximity switch, weighing terminal, programmed weighing controller, isolation transformer, power supply switch, etc., this unit serves as the brain of the packing machine. The HMI touch screen control system manages material feeding, achieving rapid material feeding speed, and ensures quick execution while avoiding lubrication cylinders, thereby achieving the optimal combination of speed and accuracy. The machine offers both automatic and manual operation methods. In automatic mode, there’s no need to interfere with the weighing process, while manual operation proves convenient for addressing emergency situations, thus efficiently resolving issues.
The material feeding mechanism ensures swift feeding speeds, and the execution system operates rapidly while avoiding the need for lubricating cylinders, achieving an optimal balance of speed and accuracy. Additionally, the machine offers both automatic and manual operation modes. In automatic mode, the weighing process runs smoothly without requiring intervention, while the manual mode proves highly convenient for handling emergency situations, ensuring efficient problem resolution.
The system must include all necessary field instruments and its own control system, encompassing application programs and configuration software. The instrumentation and control system should facilitate efficient and controlled operation of the entire system, along with all safety devices and interlocks to safeguard both equipment and personnel.
The control system is responsible for overseeing the feed solution pump (with Variable Frequency Drive) and associated interlocks to protect the Ionic Exchange System. This control and interlock system should utilize communication between the Vendor Control System and the Plant Control System (DCS) for seamless integration and effective operation.
Description:
This jumbo bag filling and packing machine are designed for quantitatively weighing and packaging solid particulate and powdery materials into large bags such as 500kg, 800kg,
1000kg, 1500kg, 2000kg, etc. Its main components include the feeding mechanism, weighing mechanism, pneumatic actuators, rail section, bag folding section, dust-removing section, electric control system, etc.
Main features:
- The weighing system utilizes metering scales, electronic scales, and a weighing controller. It offers comprehensive panel digital calibration and parameter setting, along with automatic tare weighing, calibration, error correction, alarm, and fault-tolerance self-diagnostic functions. It boasts high sensitivity and strong anti-interference capability.
- Computerized program control with configurable communication interfaces, facilitating easy online networking and real-time monitoring for network management.
- The feeding methods are suitable and reasonable, ensuring high accuracy and
- Completed bags can automatically detach from the hooks and be transported to the next step via free roller, powered roller, or belt
- It features advanced dust removal design, minimizing dust pollution in the working
- It can be designed with a shake function and/or with adjustable hook height
- The machine offers more flexible on-site installation, allowing for optimal system arrangement and customizable design to meet specific user requirements and factory conditions.
AUTO-FEATURES
- Micro Processor Weighting C
- High accurate load cell Consistent accuracy irrespective of bin levels
- Three speed filling – coarse, fine-C”super • Auto tare / Auto zero function
- Auto in-flight
- Alarm signal for over / under weight
- Error message C Management
- Password protected program
- VVF-drive control
- Industrial safety switches
The packing machine features.
- The control cabinet is well sealed and with dust-
- All material contact parts polished without blink
- With dust removing access, pipeline directly connected to the user’s site dust- removing
- External bearings installation to prevent dust
- Quantitative packaging, packaging number is automatically displayed. The weighing controller display the current packaging weight value and the packaging
- Feeding speed is adjustable for the fast, medium and slow feeding rate to determine the best target value.
- Sewing machine vertical column height adjustable for different bags
- 25-50kg bags Belt length：4000mm, width：400mm
Features:
It is mechanical and electric integration controlled by program. It has features as follow:
- It has functions of weighing, filling, conveying and packaging. The structure is compact and easy to work on, It also has the features as low-noise, low-energy and easy-operation, which can improve efficiency and reduce labour intensity to improve working environment.
- This machine is constructed with weighing controlling system and 4 load cells, which can achieve higher
- Technologies as digital filter、analogue filter、eliminate mechanical vibration and impacting materials to improve the speed and precision.
- It can feed automatically and track the changes about the flow of materials. This function ensures the precision exactly.
- Feeding C compensation automatically, clearing following situation of material in time to ensure precision
- Multifunctional display, fault monitoring, automatic diagnosis technique and several data communication interfaces（joined by computer or printer）to make site management and centralized control management easy.
Features of the Weighing Controller:
- Utilizes cutting-edge pre-set weighing controllers, boasting exceptional zero stability and consistent
- A/D conversion process operates at a rapid speed of 100 times per second, ensuring swift responsiveness to weight fluctuations, thereby enhancing weighing precision
- All inputs maintain a guaranteed display accuracy of 1/10000.
- Optional filter strength adjustment minimizes the impact of mechanical vibration, ensuring precise measurements even at high speeds.
- Power-off protection ensures data integrity by recording information in case of unexpected power
- Automatic zero adjustment, zero starting, and zero clearing functions streamline
- Automatic error correction feature, along with alarms for over-error, over-weight, under-weight, zero displacement, low material level, and high material level.
- Provides outputs for over-weight, under-weight, and deviations from zero
- Equipped with temperature-compensated instruments, automatic weight addition, and error correction until reaching the desired value.
- Additional features include reduced feeding time, enhanced efficiency, minimized additional actions, high bagging success rate, reduced spillage and dust, automatic bag supply, and overall safety and reliability. This facilitates equipment parameter adjustment, graphical display, voice alarms, and alerts for issues such as short or missing threads, absence of bags, and low material levels.
Features of the Weighing Structure:
Utilizes a feeding mechanism with quadratic forms and radial gate control for the feeder cylinder, enabling both coarse and fine feeding for precise measurements. The process ensures speed and accuracy, with the cylinder control gate closing the coarse feeding outlet door at the end of coarse feeding. Fine feeding then proceeds through a spout, with adjustments made for remaining air volume. Once fine feeding is complete, the feeding discharge door closes, marking the conclusion of the entire feeding process.
Incorporates a weighing component with high rigidity frame drums and a direct connection to weighing sensors. This design enhances the speed of returning to zero and improves static accuracy.
Features an advanced weighing controller engineered with Anti High Temperature and Anti Aging properties. The A/D conversion process operates at a high speed of 100 times per second and employs a BESSEL filter to mitigate the impact of mechanical vibration.
Jumbo bag Conveyor
Transport the filled bags to next processing by constant speed, speed adjustable through the inverter.
Conveyor length： 4000mm ( 2m + 2m, or 1.5m + 2.5m)
Conveyor width： 1200-1500mm, depends on the bags sizes.
Motor power： 2.2KW + 2.2KW
Conveyor length： 4000mm
Conveyor speed： 8~12m/min
Conveyor width： 400mm Motor power： 0.75KW
