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BOTTLE BLOWER HDPE

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Description

HDPE BOTTLE BLOWING MACHINE

 


 

CONTENT INDEX
  1. Project Specifications
  2. Commercial offer
  3. Equipment Detail
  4. Commercial terms
1.  PROJECT SPECIFICATIONS

Project Scope:

Bottle blowing machine for HDPE milk bottles for 250ml, 500ml, 1L, 2L & 5L

PRODUCT HDPE BOTTLE BLOWING MACHINE
BOTTLE SIZES 250ml, 500ml, 1L, 2L & 5L
VISCOSITY –
PACKAGING HDPE bottles
CLOSURE –
LABEL REQUIRED –
FINAL PACKAGE –
OTHER REQUIREMENTS –
SPEED 6000BPH (450ml)

 

2.  COMMERCIAL OFFER
No Name Qty. UNIT PRICE TOTAL
Bottle blower and bottle molds
1 Blow Molding Machine IN-BD5L-1

Single station and single die-head

250ML to 5000ML bottle

 1 set    
3 250ML bottle mold (1 cavity) 2set    
4 500ML bottle mold (1 cavity) 2set    
5 1000Ml bottle mold (1 cavity) 2set    
6 2000ML bottle mold (1 cavity) 2set    
7 5000ML bottle mold (1 cavity) 1set    
Auxiliary equipment
8 Auto loader 1set
9 Magnetic rack (to remove raw material iron filings) 1set
10 Crusher MF400 1set
11 Recycling drums 1set
12 Chiller KFL5W2 1set
13 Screw air compressor 7.5KW+ 0.5 m³

air storage tank

1set
TOTAL EQUIPMENT:  

 

SERVICES
FAT Included
Machine Crating Included
Shipping Charges (Ocean freight & local)  
Project management – assembly / testing / personal training  
 
Equipment  
Services  
Total ex vat  

 

3.    EQUIPMENT DETAIL

AUTOMATIC BLOW MOLDING MACHINE

TYPE: IN-BD5L-1

Double station single head

                                      

Power：60KW

To run this machine, only: 2 people are needed per shift.

Technical Data for Blow Molding Machine

Machine type: IN-BD5L-1 Double station single head

  1. General Issues
    1. All documentation should be English.
    2. Machine operating manual including DWG. of Hydraulic, Pneumatic, Assembly drawing, Cooling water.
    3. Max. volume of product: 5L
  2. Clamping Unit
    1. Adopt reliable two-plate axes mold locking.
    2. Double station.
    3. Mold carriage stroke: 460MM
    4. Linear roller guidance horizontal（HIWIN）
    5. Clamping force: 60KN
    6. Mold platens H x W 320x 380 mm
    7. Distance between the platens: 230-620 mm
  3. Die Head
    1. Type of die head: continue.
    2. FIFO
    3. With WDS system cylinder
    4. Type of temperature sensors: K
  4. Extruder System
    1. Extruder should be adequate to work with HDPE, PP
    2. Screw diameter: 70/24D
    3. Nitride treatment barrel and screw.
    4. Feeding zone grooved with cooling water.
    5. Cast-aluminum heater with heater preserving and protection cover of stainless steel.
    6. Feeding zone temperature controlled.
    7. Type of temperature sensors: K
    8. Melt pressure sensor
    9. Parison length sensor
    10. AC motor drive: 22KW
    11. Frequency converter
    12. Plasticizing efficiency: 80 kg/h (HDPE)
    13. Heating power: 15 KW
    14. Cooling by four cooling fans.
    15. 15 Side adjustment of extruder +/- 15 mm
  5. Blow System
    1. Blow system mounted above the mold
    2. Mechanical adjustment for up/down and left/right
  6.  Hydraulic System
    1. Hydraulic working pressure LP 120 bar / HP 150 bar
    2. Hydraulic solenoid valves Yuken brand.
    3. High pressure filter
    4. Mold open/close by Prop. valve controlled
    5. Mold carriage by Prop. valve controlled
    6. Threads of hydraulic block use of screw joint GE（ISO 1179）
    7. Motor power: Main5.5KW+Vice4KW
  7. Pneumatic System
    1. Separate service unit with filter for blow and move functions.
    2. Pneumatic cylinders AIRTEC
    3. Pneumatic valves AIRTEC
    4. Max. pressure of all components: 10 bar
    5. Max. pressure of gauge: 10 bar
    6. High/Low pressure for blow
    7. Air supplier switch should be locked.
    8. Air consumptions: 0.4 m3/min
  8.  Control System
    1. Control System:
    2. Servo system control system:
    3. Full colour 7” Touch screen.
    4. Emergency stop push buttons (rotationally release) without key, around the machine for 1 set.
    5. All electric components need to be for power supply 230V/400V, 50Hz, controller DC24V, signal 0-10V
    6. According to Low voltage directive 73/23/EEC
    7. Three-phase Four-wire System
    8. Total rated power: 60 KW
    9. Machine size: (L×W×H): 3.7×2.1×2.8(m).
    10. Total weight：7.8Ton.
    11. Pack: wood base.

Auxiliary equipment.

Auto loader KF400 | Power：1.1KW

Crusher KF400+ Crushing recycling drums | Power：11KW+4KW

Chiller | Power: 5KW

Screw air compressor + air storage tank | Power：7.5KW

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