Description
Aluminium Tube Filling and Sealing Machine – AL180P
SCOPE OF OFFER:
Metal tube filling and sealing machine @ 55-80 tubes per minute (Depended on product viscosity and tube size)
Tubes range from 25ml, 50ml, 90ml, 100ml and 125ml (5 different diameter tubes)
Capacity output must be 25 000 per batch / shift. (Depended on product viscosity and tube size)
Ink Jet printer included.
Maximum viscosity +-38000cps and more
Minimum viscosity +- 1000cps
Spare parts list included
PROPOSAL FOR
Automatic filling and sealing machine for aluminium tubes @ a rate of 55-80 tubes per minute (Depended on product viscosity and tube size) with ink jet printer and change parts for 5 different tube diameter sizes.
Tube Fill and Seal machines are designed to effectively fill and seal any form of liquid or paste product within a laminated plastic, polyfoil, or aluminium tube. Known to be flexible and modular, these machines allow differentiated tube feeding to suit individual requirements and can be integrated into any new or existing production line for the filling and sealing of tubes of various shapes and sizes.
Application
Our Tube Fill Seal machines cover a wide variety of applications and can be customised according to your production needs. Additional stirring devices, saddle folding equipment, or other individual modules that comprise our Filling and Sealing machines are available in manual, semi-automatic and automatic versions according to your production requirements.
Advantages
Regardless of the viscosity of the substances or liquid being filled, Tube Fill and Seal machines can easily be integrated into a wide range of production sectors such as pharmaceutical, FMCG, cosmetics and chemical industries.
Any viscous substance like an ointment, cream, syrup, sauce and paste, shampoo and liquid soap, lotion, serum, glue, paint, and viscous pesticide are suited to tube fill and seal packaging.
How it works
Tube Fill and Seal machines are highly technical, twin-channel linear filling and sealing machines that collect tubes from tube buckets and feeds them through an automatic tube feeding device that will automatically insert the tubes into cup seats in a vertical position.
As the cup seats rotate in line, an adjustable dust aspiration and vacuum device will clean the inside of the tubes before a lockable cone hopper positions the tubes in the dosing station. A pneumatic quantitative filling valve designed to preserve homogeneity and product temperature then proceeds to automatically fill tubes according to prescribed parameters before they are conveyed down the line to the sealing station.
Factoring in the tubes’ material composition and diameter, a mechanical heat seal and crimper will then instantly seal each tube’s top-end before a coding device prints the manufacturing date and batch number onto the tube’s tail.
Each machine also comprises an automatic tube discharge station where finished tubes are collected into a tube collection vessel.
Spare parts List Held By Inpakt | |||
No. | Part | Part No. | Amount |
Mechanical | |||
1 | Encoder coupling | 60499002 | 1 |
2 | Connector of filling oil | 61003030 | 2 |
3 | Axis of pre-press copper sleeve | 60109013 | 2 |
4 | O ring at tube holder | 60249003 | 5 |
5 | O ring at tube holder | 60249005 | 5 |
6 | Connecting rod of flap device | 61012009/ | 1 |
7 | Rivet | 61023009 | 4 |
8 | Orientation rod | 61008001 | 3 |
9 | Gear at orientation rod | 61008007 | 1 |
10 | Spline fixings at motor of orientation | 61008010 | 1 |
11 | Spline at orientation | 61008010 | 1 |
12 | Spline sleeve at orientation | 60104001 | 1 |
13 | Nylon Clamp at press head of orientation | 61007007 | 1 |
14 | Exhaust valve | 60215001 | 1 |
16 | Connection rod of electromagnet | 61006026 | 1 |
17 | Connection rod at tube holder detect sensor | 61006018 | 1 |
18 | Sensor of tube holder detect | 60425003 | 1 |
19 | Seal ring | 60249002 | 2 |
20 | Seal ring | 60249001 | 2 |
21 | Seal ring | 60249007 | 1 |
22 | Seal ring | 60174001 | 1 |
23 | Aluminium part at exhaust of heating | 61026018 | 1 |
24 | Assembly part for sealing plate | 61032018/61032019 | 1 |
25 | Output ejection rod | 61004001-005/61004006 | 0 |
26 | Output ejection rod (long) | 61025032 | 1 |
27 | Solenoid valve (FESTO) | 60150001 | 2 |
28 | Cylinder at hook | 60211001 | 2 |
Electrical | |||
1 | Code dialer | 60447002 | 1 |
2 | SICK Sensor of orientation | 60412001 | 1 |
3 | Electromagnet | 60149001 | 1 |
4 | Temperature sensing wire | 60458001 | 2 |
5 | Thermostat | 60452001 | 1 |
6 | Heater | 60453001 | 1 |