Description

Aluminium Tube Filling and Sealing Machine – AL180P

SCOPE OF OFFER: 

Metal tube filling and sealing machine @ 55-80 tubes per minute (Depended on product viscosity and tube size)
Tubes range from 25ml, 50ml, 90ml, 100ml and 125ml (5 different diameter tubes)
Capacity output must be 25 000 per batch / shift. (Depended on product viscosity and tube size)
Ink Jet printer included.
Maximum viscosity +-38000cps and more
Minimum viscosity +- 1000cps
Spare parts list included

PROPOSAL FOR

Automatic filling and sealing machine for aluminium tubes @ a rate of 55-80 tubes per minute (Depended on product viscosity and tube size) with ink jet printer and change parts for 5 different tube diameter sizes.

Tube Fill and Seal machines are designed to effectively fill and seal any form of liquid or paste product within a laminated plastic, polyfoil, or aluminium tube. Known to be flexible and modular, these machines allow differentiated tube feeding to suit individual requirements and can be integrated into any new or existing production line for the filling and sealing of tubes of various shapes and sizes.

Application

Our Tube Fill Seal machines cover a wide variety of applications and can be customised according to your production needs. Additional stirring devices, saddle folding equipment, or other individual modules that comprise our Filling and Sealing machines are available in manual, semi-automatic and automatic versions according to your production requirements.

Advantages

Regardless of the viscosity of the substances or liquid being filled, Tube Fill and Seal machines can easily be integrated into a wide range of production sectors such as pharmaceutical, FMCG, cosmetics and chemical industries.

Any viscous substance like an ointment, cream, syrup, sauce and paste, shampoo and liquid soap, lotion, serum, glue, paint, and viscous pesticide are suited to tube fill and seal packaging.

How it works

Tube Fill and Seal machines are highly technical, twin-channel linear filling and sealing machines that collect tubes from tube buckets and feeds them through an automatic tube feeding device that will automatically insert the tubes into cup seats in a vertical position.

As the cup seats rotate in line, an adjustable dust aspiration and vacuum device will clean the inside of the tubes before a lockable cone hopper positions the tubes in the dosing station. A pneumatic quantitative filling valve designed to preserve homogeneity and product temperature then proceeds to automatically fill tubes according to prescribed parameters before they are conveyed down the line to the sealing station.

Factoring in the tubes’ material composition and diameter, a mechanical heat seal and crimper will then instantly seal each tube’s top-end before a coding device prints the manufacturing date and batch number onto the tube’s tail.

Each machine also comprises an automatic tube discharge station where finished tubes are collected into a tube collection vessel.


METAL TUBE FILLER AL180P

Spare parts List Held By Inpakt
No. Part Part No. Amount
  Mechanical    
1 Encoder coupling 60499002 1
2 Connector of filling oil 61003030 2
3  Axis of pre-press copper sleeve 60109013 2
4 O ring at tube holder 60249003 5
5 O ring at tube holder 60249005 5
6 Connecting rod of flap device 61012009/ 1
7 Rivet 61023009 4
8 Orientation rod 61008001 3
9  Gear at orientation rod 61008007 1
10 Spline fixings at motor of orientation 61008010 1
11 Spline at orientation 61008010 1
12  Spline sleeve at orientation 60104001 1
13 Nylon Clamp at press head of orientation 61007007 1
14 Exhaust valve 60215001 1
16 Connection rod of electromagnet 61006026 1
17  Connection rod at tube holder detect sensor 61006018 1
18 Sensor of tube holder detect 60425003 1
19 Seal ring 60249002 2
20 Seal ring 60249001 2
21 Seal ring 60249007 1
22 Seal ring 60174001 1
23 Aluminium part at exhaust of heating 61026018 1
24 Assembly part for sealing plate 61032018/61032019 1
25 Output ejection rod 61004001-005/61004006 0
26 Output ejection rod (long) 61025032 1
27 Solenoid valve (FESTO) 60150001 2
28 Cylinder at hook 60211001 2
Electrical
1 Code dialer 60447002 1
2 SICK Sensor of orientation 60412001 1
3 Electromagnet 60149001 1
4 Temperature sensing wire 60458001 2
5 Thermostat 60452001 1
6 Heater 60453001 1