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Water Bottling Line 48000 BPH (500ml)

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Description

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Main products 

No. Item Remark Capacity Remark
1 Aseptic Filling Line PET Bottle 12000-42000BPH
2 Blowing-Filling-Capping Combibloc PET Bottle 12000-80000BPH
3 Rotary Blow Molding Machine PET Bottle 12000-80000BPH
4 Hot Filling Line PET Bottle 5000-48000BPH
5 Ultra-clean Filling Line PET Bottle 12000-42000BPH
6 Ultra-clean (ESL) Filling Line PET Bottle 5000-30000BPH
7 Bottled Water Filling Line PET Bottle 5000-51000BPH
8 Big Bottle Water Filling Line 3L-10L PET Bottle 2000-8000BPH
9 Big Bottle Water Blowing-Filling-Capping

Combibloc

 5L PET Bottle 2000-6000BPH
10 CSD Filling Line PET Bottle 5000-40000BPH
11 CSD Filling Line Glass Bottle 5000-40000BPH
12 CSD Filling Line Can 5000-40000BPH
13 Condiment (Soy sauce, Vinegar) Filling Line PET Bottle 12000-36000BPH
14 Condiment (Soy sauce, Vinegar) Filling Line Glass Bottle 12000-36000BPH
15 Edible Oil Filling Line 3L-5L

PET Bottle

 2000-6000BPH
16 Liquid Household & personal Care Products

Filling Line

 PET/PP Bottle 3000-24000BPH
17 Beer Filling Line PET Bottle 5000-36000 BPH
18 Beer Filling Line Can 5000-30000BPH
19 Barreled Water Filling Line 3 Gallon/5 Gallon 600-3000BPH
20 Water Treatment System Mineral/Pure Water 5-100T/H
  1. Beverage Pre-treatment System 5-60T/H
  2. Downstream Packaging System 5000-80000BPH

Project presentation

Project Name: PET Bottled Blowing-Filling-Capping Combiblock Production Line

Specification & Capacity: 48000BPH (500ml)

Product: pH≥4.6 alkaline still water

Filling Temperature: 25~30℃

Bottle Specification:

 

Containers & Specifications
Material Shape Filling Volume (ml) Filling Level (mm) Neck Type
PET PET Round Bottle 500 口≤25mm Distance From Bottle Neck≤

25mm

 30/25
Adjustable Specifications of the Bottle Type ≤120mm ≤345mm

【Standard Mould Base】Bottle Diameter≤120mm Bottle Height≤345mm
Customers need to buy additional change-over parts for the different bottles.If the customer has special requirements, he must confirm with INPAKT Technical Dept. firstly.
Container Label & Control Mode Packaging System Palletizing System
Hot melt roll-fed type Packaging System Min. Spec Palletizing Requirement Min. Spec
Half label Wrap Around Packer 4×6 Low-position Gantry Palletizer 4×6
Automatic
Other Requirements

Line process flow chart

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Line Process Parameter

Item Design Parameters
Product water sterilization Ozone sterilization Conventional
Cap sterilization condition Ozone rinsing ≥5s
Filling temperature Ambient temperature
Use of cap rinsing recycle water Customers determine

Note:

Above technical parameters are basic data for equipment model determination and configuration in this proposal;

Any adjustment to these data will lead the change of equipment model and configuration.

  • Quotation List of the Equipments (Contains the Equipment Provided By the Customer)

NO. Equipment Name Specification & Description Quantity Price (USD) Technology Remarks Brand/Supplier
A
1 Preform feeding system Preform dumper 1unit OEM INPAKT OEM
2 Preform hopper 1unit Incline type (vibration motor) INPAKT
3 Preform elevator 1 unit INPAKT
4 Preform sorter

(with preform guide rail)

 1 unit With preform return belt INPAKT
5 Perform de-duster 1 unit  OEM INPAKT OEM
6 GGX24-72-28

Blowing-Filling-Capping Combiblock

 48000BPH(500ml) 1 unit Round bottle, water bottle Non-contact type flow meter filling valve INPAKT
7 Local control cabinet and electrical control device PLC 1 set SIEMENSor equivalent brand
8 Touch screen SIEMENSor equivalent brand
9 Electrical control component, etc. Pneumatic component


NO. Equipment Name Specification & Description Quantity Price (USD) Technology Remarks Brand/Supplier
FESTO or equivalent

brand
10 Electrical control cabinet

(carbon steel)

 INPAKT
11 Mold 500ml 24 cavities φ120mm Bottle diameter≤φ120mm

          ≤345mm

Bottle height≤345mm

     INPAKT OEM
12 Chiller (water type) ≤20m Pipes connecting to

blow molder≤20m

 2 台2 units Cooling tower & pipes, pumps, and valves between cooling tower and chiller by user INPAKT OEM
B Auxiliary of Filling System
13 Empty bottle buffer area

FFU laminar cleaning unit

 1 set The buffer area between blower and filler INPAKT
14 Cap rinsing water sanitary centrifugal pump Q=8m3/hr, H=36m 1 unit 304 APV

or equivalent brand
15 Cap rinsing water recycle tank 300L 1 unit 304 INPAKT
16 Cap rinsing water recycle sanitary centrifugal pump Q=6m3/hr, H=24m      1 unit 304 APV

or equivalent brand
17 Tubular filter 100 目

100 mesh

 1 pcs Shell 304          INPAKT OEM
18 Pipes and valves 1 set 304 LYSF


序号

NO.

 Equipment Name Specification & Description Quantity Price (USD) Technology Remarks Brand/Supplier
or equivalent brand
19 Converter plate 1 set 304With LYSF manual butterfly valve & proximity switch INPAKT
20 CIP recycle pump Q=20m3/hr, H=24m 1 unit APV

or equivalent brand
C Cap Sterilization System
21 Cap elevator & sorter 52000BPH

（30/25）

 1 unit Waterfall type INPAKT
22 Cap sterilizer 48000BPH

（30/25）

 1 unit Refer to the technical design parameters INPAKT
23 Cap buffer conveying 20m USD$650/m

Subject to final layout, and price will be adjusted accordingly

 INPAKT
24 Air fans Assorted        

        INPAKT OEM
25 Primary efficiency filter Assorted INPAKT
26 Operation platform of cap sterilizer 1 set S/S supportS/S diamond plate INPAKT
D Full Bottle Conveying System
27 Air blow dryer S/S case, air fans, and air knife 3 units INPAKT


NO. Equipment Name Specification & Description Quantity Price (USD) Technology Remarks Brand/Supplier
28 Auto-labeling machine 480BPM 2 units Whole circle, half label SACMI
29 Nozzle type dryer Simplified typeUsed with coding machine 1 set Oil removal compressed air By customer INPAKT
30 Bottle body laser coder 48000BPH 1 unit VIDEOJET
31 Smog discharge device Assorted
32 Full bottle conveying equipment Conveying chain 48000BPH（500ml） 1500m USD$450/m

Subject to final layout, and price will be adjusted accordingly

 INPAKT
33 Conveyor corner Calculation according to INPAKT
34 Conveying motor Assorted
35 Local control cabinet Electrical control cabinet

(carbon steel) Electrical control

device, etc.

 1 set
36 Cable ducts Assorted S/S
37 Water collection tray Assorted


NO. Equipment Name Specification & Description Quantity Price (USD) Technology Remarks Brand/Supplier
38 Pressure-less conveying equipment Pressure-less conveyor 2 sets INPAKT
39 Pressure-lessconveyor control system INPAKT
40 Falling bottle rejecting device INPAKT
41 Conveying chain lubrication system     1 set Centralized nozzle-type INPAKT
42 Light inspection Wideband/high lighting 2 units 400 INPAKT
E Packing System
43 Carton wrap around the packer        40 cases/min

（4×6）500ml

 1 unit E-STAR
F Case Conveying System
44 Case ink jet printer 1 unit Large character (carton surface with no film, oil,wax etc. moisture-proof treatment) VIDEOJET
45 Case conveyor Roller type 80m USD$850/mSubject to final layout, and price will be INPAKT


NO. Equipment Name Specification & Description Quantity Price (USD) Technology Remarks Brand/Supplier
adjusted accordingly
G Pa l l e ti z i n g Sy s t em
46 Low-level mechanical palletizer 40 cases/min

（4×6）500ml

 1 unit INPAKT
47 Pre-palletizing carton arranging & gripping table Assorted 1 unit INPAKT
48 Pallet dispensing machine Assorted 1 unit INPAKT
49 Guard fence Assorted 1 set INPAKT
50 Control cabinet Assorted 1 unit INPAKT
51 Pallet conveyor 14m USD$2,000/m

Subject to final layout, and a price will be

adjusted accordingly

 INPAKT
H Auxiliary of Blow System By customer
52 The high-pressure air compressor system ? Nm3/min 4MPa 1 set By customer By customer
53 The low-pressure air compressor system ？Nm3/min 0.8MPa 1 set By customer By customer
I High-Pressure Air Recycle System
54 High-pressure air recycle device Assorted 1 set INPAKT


NO. Equipment Name Specification & Description Quantity Price (USD) Technology Remarks Brand/Supplier
J Auxiliary of Filling System
55 FFU laminar in the filling area 1 set INPAKT
K Empty Bottle Neck Inspection & Rejection System
56 Empty bottleneck camera inspector The bottleneck flaw 1 set After blowing, before filling YMI
57 Empty bottle rejecter 1 set YMI
L Full Bottle Inspection & Rejection System
58 Full bottle camera inspector High & canted cap, low level 1 set
59 Full bottle rejecting device Single click elimination 1 set Reserve place for the collection box

Collection box by customer

 YMI
M Electric Cabinet Air Conditioning
60 Electric cabinet air conditioning Assorted The final number is determined by the actual electric quantity(Except outside equipment electrical cabinet)   OEM INPAKT OEM
N Air Purification System For Filling Operation Area (Optional) By customer
61 Filling operation area      ？m

Purify area: About？

 1 set By customer Operation room temperature:   28~32℃

  1. Humidity in operation
 By customer


NO. Equipment Name Specification & Description Quantity Price (USD) Technology Remarks Brand/Supplier
(10,000 class static state) m2 room is uncontrolled
Height: ？m Color plate structure
Subject to final layout, and the price will be adjusted accordingly.
62 Buffer and dressing room (100,000 class static state) ？m Purify area: About？

m2

Height: ？m
63 风机室

Air fans room

 ？m Purify area: About？

m2
Height: ？m
64 风管吊装钢材

Hoisting steel for air pipes

 1 set By customer Carbon steel By customer
65 民用空调

Air conditioning

   1 set Refrigeration Solution 1 Subject to the final area of purification room By customer
66 制冷换热管

Refrigeration heat exchange tube

 1 set Refrigeration Solution 2 By customer
O Connection Material Fee For Single Machine Supplied By INPAKT
67 304 INPAKT OEMSubject to final layout, and price will be adjusted accordingly
Material pipes Assorted
68
Equipment drainage pipes Assorted 75,000 S/S
69
Piping support Assorted S/S
70
Cables, cable ducts, bridge Assorted Cable ducts & bridge: S/S


NO. Equipment Name Specification & Description Quantity Price (USD) Technology Remarks Brand/Supplier
P Utilities Pipes By customer
71 Process water pipes Connected to INPAKT equipment interface Assorted By customer 304 By customer
72 Softened water & pipes Assorted 304 By customer
73 Cap rinsing water pipes Assorted 304 By customer
74 Cap rinsing recycle water pipes and valves Assorted 304 By customer
75 Filling recycle water pipes and valves Assorted 304 By customer
76 Smog discharge pipe Assorted 304

Assorted with laser coder

 By customer
77 Compressed air pipes Assorted 304

High-pressure compressed air

 By customer
78 Compressed air pipes Assorted 304

Low-pressure compressed air

 By customer
79 Power supply system of the production line General electrical cabinet of power supply Assorted Carbon steel By customer
80 Cables, cable ducts, bridge Assorted From general electrical cabinet to sub-electric cabinet of single machine supplied by INPAKT By customer


NO. Equipment Name Specification & Description Quantity Price (USD) Technology Remarks Brand/Supplier
Q Installation & Commissioning
81 Guide installation & commissioning fee 10 engineers/50days USD$300/person/day INPAKT
82 Round air tickets for engineers USD$1,300/engineer, 10 engineers INPAKT
83 Unloading & positioning fee (Arrangement: crane, forklift & manpower, etc.) By customer By customer
84 Material consumption cost during installation (Argon, acetylene, water, electricity, compressed air, etc.) By customer By customer
85 Material consumption cost during commissioning (Including rent of equipment & instrument, etc.) By customer By customer
86 Food, accommodation & travel cost of seller’s technicians By customer By customer
87 Installation tools By customer By customer
88 Cleaning, washing, and passivation of types of equipment before real production(including chemical agents and relevant machines, operators, site management, etc.) By customer Only processing guide provided by INPAKT By customer
R Packing and Transportation Cost ( INPAKT Factory)


NO. Equipment Name Specification & Description Quantity Price (USD) Technology Remarks Brand/Supplier
S TOTAL PRICE

Note:

The technical specification and price in the above list is only for reference and will be finalized by parties’ discussion and negotiation.

Above equipment is the main equipment required for production technics. Buyer can decide purchase scope according to his need.

In regards to configuration and brand of outsourced parts, the supplier has the right to do choice and change among equal brand according to the actual situation.

The calculation for a number of bent parts of the conveyor (including bottle conveyor, case conveyor, etc.) in the price list is executed by INPAKT calculation method.

  • Technical Description of Main Equipment

The technical description of main equipment will be provided after the customer confirms Configuration and Supply List.

Note:

If the content of main equipment technical and components configuration requirements conflicts with the content on the specification, brief description, technical remarks, quantity or configuration in the supply list, the supply list content will be preferred.

Above equipment parameters and sizes may change during design, and please refer to the final design draft for the standard.

The pictures are only for reference, and real equipment may have a difference from the pictures.