Glopak - Filling and Packing Machines

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Packaging Machines

Filling and capping machines for pouches and side gusset bags with spout
The machine range for filling and capping pre-made pouches with corner or centre spout as well as side gusset bags with spout has been designed for the user peace of mind and a hygienic high quality production.
These machines are suitable for a wide variety of liquid and viscous products such as food and beverage, detergents, cosmetics, chemical products, etc.
The 3000 is a very versatile version with a wide pouch size range.
An intermittent rotary table transports the pouches by the spout through stations where they are filled and capped:
loading: In semi-automatic operation, the pouches are fed by the operator; the machine then handles the filling, capping and discharge operations. A rack system that can hold up to 100 pouches can be attached to the feeding station for automatic operation.
The diving nozzle sits on the spout to ensure an air tight seal during filling for a proper pouch expansion. The dosing pump is placed externally to the machine for easy cleaning.
placing: The caps are fed by a vibratory sorter to a chute that places the cap accurately on the spout.
screwing: The cap is tightened by a rotating capping head with adjustable speed and torque.
discharge: The pouches are discharged on a chute for delivery to a conveyor or a collection table.
of rejected pouches(optional): To reduce machine stoppage, faulty pouches can be collected on a short railing.
Range
All types of liquid products that can be filled in such pouch can be filled on a FC 3000 machine:
Food and beverage
Detergents
Cosmetics
Chemical
etc.
Pouches style
This machine range is suitable for stand-up pouches with corner or center spout, side gusset bags with spout and other pouches with spout.
Features
Semi-automatic or automatic operation by addition of modules.
Very compact size.
Hygienic design with no part below the pouch level and no lubrication needed on the outside machine parts.
Completely wash down safe, stainless steel and engineering plastics construction.
Accurate and smooth rotary table motion.
Complete access granted to all machine parts for quick and easy changeover of spout size and easy maintenance.
User friendly setting done via touch-screen.
No pouch - no fill and no cap - no discharge safety features.
Quality and commonly available components chosen from well reputed international companies.
Glopak also supplies all kinds of exit conveyors and accumulation/packing tables according to the end user requirements.

Available
Sets of change parts for different caps or spouts.
Automatic pouch loading from rack system.
Various dosing pumps according to the product and filled volume.
Sorters for special cap shapes.
Automatic cap refilling in sorter by external feeder.
Pneumatic or magnetic cap tightening torque control.
Conveyors and collection tables.
Rejected pouches collection device.
Jacketed hopper for hot filled products.
Product agitator in hopper.
And more...


Filling of liquid, semi-liquid and viscous products
For beverages, sauces, cosmetics, detergents, etc
Volumetric piston filler? Time gravity fillers? Flowmeter gravity/pressure fillers? Gear pumps

Dosing of dry and solid products
For powders, granules, small solid products

Doypack Filling Machine

The model is a simplified version to the standup pouch machine. For a cost saving approach to bagging pre-made bags, this entry level packaging machine offers a wide variety of applications. It can also be interfaced with other equipments for use with turnkey lines. The machine uses multiple detection sensors used at various points in the cycle to ensure correct bag placement. Suction cups are used to open the pre-made bags and the chute lowers allowing accurate product dump into the bag. The sealing bar has a temperature readout with adjustment for temperature control. The operation is simple and effective for all small to medium packaging applications.

FEATURE
� Stainless Steel construction
� Speeds up to 15BPM
� Small footprint
� Simple to operate
� Various bag sizes
� Fast bag size change
� No bag no dump
� Low operating cost
� Low maintenance

SPECIFICATION
Bag Type Pouch Bag , Gusseted pouch, Pillow Bag
Bag Size 90-300(W) �130-320(L)
Speed Max 20BPM
Power Supply 220V/50HZ Single Phase 20 Amps
Air Pressure Air: 7.0 CFM@80 PSI
Electronic:
Mitsubishi PLC/ Omron Temperature Controller;
Delta Touch Screen 5.7 inches from Taiwan;
Pneumatic:
Pneumatics component Airtac from Taiwan;
SMC Vacuum Generator


OPTIONAL
Bag Tapper (Product Settle)
Hot Stamp Printer / Ink Jet Printer
Gas Flush
Take Away Conveyors
Filling Devices
Omron PLC
SMC Pneumatic Component
CUSTOM DESIGN
BAG LOADING
The process starts with up to 300 empty pouches being placed into the adjustable cartridge. Bags
can be loaded while the machine is in operation

BAG DETECTION
Multiple bag detection switches are used at various points in the cycle to ensure correct bag placement and full bag opening. Should a
reject bag be detected it is ejected from the machine and the process continues. Rejected bags can be inspected by the operator and
re-used if good.

BAG OPENING
Pouches are individually removed from the cartridge with a unique combination of vacuum and pneumatic actuators. They are rotated to
the fill area and opened.

TRANSITION CHUTE
doubling as a timing bucket. product enters the transition chute while the bag is being opened below. Upon pouch detection the chute
enters the bag and opens its gate. Product is dispensed immediately, without spillage and protecting the seal from contamination.
Difficult product that easily bridges is dispensed into the pouch directly from the filler, through the "open-gate''

FILLING
During filling, pouches are held in place with our �posi-hold� gripper system. This allows for heavy weights and shock loads without
disturbing bag Position

SEALING
Digitally controlled ribbed or flat constant heat seal bars give a integral attractive seal. Pouches are sealed ''in place" eliminating wrinkles,
folded corners and non aligned seals

MACHINE CONTROLS
System controls are fully solid state. utilizing a commercial Programmable Logic Controller [PLC] and pneumatics. Indicator lights signal
all cycle processes for easy monitoring.

IDEAL FOR
� Granule
� Frozen Foods
� Coffee
� Fruit
� Vegetables
� Cookies
� Cereal
� Liquid

We offer complete packaging solutions | enquiry@glopak.co.za
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