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Filling Machines
Features
Critically Proven for PET bottles/Glass bottles. Low maintenance and long life machines. Machines available in various speed ranges from 24 to 600 BPM
Product Description:
GPKK series mono-block rinser/filler/capper are suitable for carbonated soft drinks bottling. The speed can be from 5000 BPH � 36,000BPH (refer to 500 ml PET bottles). Counter-pressure filling and magnetic constant torque capping technology are utilized.
Capacity water/soda> 500ml BPM |
120 | 170 | 220 | 300 | 400 | 470 | 550 | 600 |
Particulars | B.P.M | B.P.M | B.P.M | B.P.M | B.P.M | B.P.M | B.P.M | B.P.M |
No. of Rinsing Heads | 18 | 24 | 32 | 40 | 50 | 60 | 72 | 80 |
No. of Filling Heads | 18 | 24 | 32 | 40 | 50 | 60 | 72 | 80 |
No. of Capping Heads | 6 | 8 | 10 | 12 | 15 | 15 | 18 | 20 |
Electric Power IN KW | 1.5 | 1.5 | 2.0 | 3.0 | 3.0 | 3.5 | 4.0 | 5.0 |
DIAMENSIONS in mm (Apprx) |
L-2400 B-1250 H-2400 |
L-2600 B-1350 H-2400 |
L-2700 B-1650 H-2400 |
L-3000 B-1700 H-2400 |
L-2800 B-1700 H-2400 |
L-3400 B-1700 H-2400 |
L-4000 B-2000 H-2400 |
L-4500 B-2200 H-2500 |
Plastic film wrap shrinking or carton packing
Automatic De aerator, pre carbonator & Carbonator / Soda making plant :
Construction Details
The carbonator is a fully automatic machine with automatic water level and Co2 pressure controls. The de aeration, pre carbonation and carbonator tanks, pipes and all parts coming in contact with the product are made of stainless steel. The carbonation and pre carbonation tanks are insulated to avoid temperature loss. The gauge glass is provided on the tanks for level indications. The base of the machine is also made of stainless steel. All electrical and electronic controls are made of standard company
Capacity of soda making | L.P. H. |
De aeration tank | 150 It./ as per capacity. |
Chilled water holding pre- carbonation tank capacity | 150 It./ as per capacity. |
Carbonator tank capacity | 150 It./ as per capacity. |
Co2 pressure Max. | 6.5 kg. / Cm. Sq. |
Desired temperature of water | 5 deg. centigrade |
Refrigeration plant capacity required (client scope) | As per capacity. |
Desired gas volume | Up to 5.0 |
Size (L X B X H) | 1200 X 700 X 2100 mm |
Total Electrical Power | 5.0 K.W. |
Operation
The water is taken to the first tank, where the de aeration is done. The water is then circulated through the P.H.E. of the chiller. This chilled water is then taken to the pre carbonation tank by S.S. pump, where the Co2 atmosphere is maintained. The pre carbonated water is then taken to the carbonation tank by the high pressure pump, where a desired pressure of Co2 (up to 6.5 Kg/cm2) is maintained. The water is given a sliding path where the Co2 gets disolved in to the water. The desired gas volume is maintained automatically by the Co2 pressure controls and water flow / temperature. The water levels in all the three tanks are controlled by automatic water level controls. The out let of the carbonator is connected with the filler by S.S. pipes.
Automatic Pera mix / Carbonator for beverage & Soda making plant:
The inter mix / carbonator are a fully automatic machine with automatic water level and Co2 pressure controls. All tanks, including pre carbonation and carbonator tanks, pipes and all parts coming in contact with the product are made of stainless steel. The pre carbonation and carbonation tanks are insulated to avoid temperature loss. The gauge glass is provided on the tanks for level indications. The base and electrical panel of the machine is also made of stainless steel. All electrical and electronic controls are made of standard company
Capacity of Carbonation Machine | 1000 L.P.H to 10 000 L.P.H |
De aeration tank | 150 It./ Size of tanks change according to capacity |
Chilled water holding pre carbonation tank capacity | 150 It./ Size of tanks change according to capacity |
Carbonator tank capacity | 150 It./ Size of tanks change according to capacity |
Co2 pressure Max. | 6.5 kg. / Cm. Sq. |
Desired temperature of water | 5 deg. centigrade max |
Refrigeration plant capacity required (client scope) | As per capacity. |
Size (L X B X H) | 1200 X 1000 X 1800 mm or as per capacity |
Total Electrical Power | 5.0 K.W or as per capacity |
Operation
The water is taken to the first tank, where the deaeration is done. The water is then taken to the proportionate water holding tank and the syrup is taken to the proportionate syrup holding tank in 1:5 ratio. Then the automatic control, transfer the water and syrup to the beverage tank, where the mixing takes place. The beverage is then circulated through the P.H.E. of the chiller for chilling the beverage up to 4 deg. Cent. The pre carbonated beverage is then taken to the carbonation tank by the high pressure pump, where a desired pressure of Co2 (up to 6.5 Kg/cm2) is maintained. The water is given a sliding path where the Co2 gets dissolved in to the water. The desired gas volume is maintained by the Co2 pressure controls and water flow / temperature. The water levels in all the three tanks are automatically controlled by water level controls. The out let of the carbonator is connected with the filler by S.S. pipes.