{"id":4241,"date":"2023-03-14T21:31:22","date_gmt":"2023-03-14T21:31:22","guid":{"rendered":"https:\/\/glopak.co.za\/snapdeal\/?post_type=product&p=4241"},"modified":"2023-03-14T21:31:22","modified_gmt":"2023-03-14T21:31:22","slug":"atchar-production-line","status":"publish","type":"product","link":"https:\/\/glopak.co.za\/snapdeal\/product\/atchar-production-line\/","title":{"rendered":"ATCHAR PRODUCTION LINE"},"content":{"rendered":"\n\n\n
CONTENT INDEX<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
    \n
  1. Project Specifications<\/li>\n
  2. Commercial offer<\/li>\n
  3. Equipment Detail<\/li>\n
  4. Commercial terms<\/li>\n<\/ol>\n\n\n\n
    1.\u00a0 PROJECT SPECIFICATIONS<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Project Scope:<\/strong><\/p>\n

    1) Piston filler for oil in empty bucket
    \n2) Auger filler for mango pieces (on loadcell conveyor)
    \n3) Product level compress arm
    \n4) Piston filler for 2nd oil top up
    \n5) Bucked Lid press
    \n6) 6-meter conveyor
    \n7) infeed screw conveyor<\/p>\n

     <\/p>\n\n\n\n\n\n\n\n\n\n\n\n
    PRODUCT<\/strong><\/td>\nMango Atchar<\/td>\n<\/tr>\n
    FILLING SIZES<\/strong><\/td>\n3kg to 10kg (for buckets)<\/p>\n

    400g-750g glass jars<\/td>\n<\/tr>\n

    VISCOSITY<\/strong><\/td>\n5-30mm mango hard pieces & flowable liquids (oil)<\/td>\n<\/tr>\n
    PACKAGING<\/strong><\/td>\nPlastic buckets<\/td>\n<\/tr>\n
    CLOSURE <\/strong><\/td>\nPress on bucket lid<\/td>\n<\/tr>\n
    LABEL REQUIRED<\/strong><\/td>\nN\/A<\/td>\n<\/tr>\n
    FINAL PACKAGE <\/strong><\/td>\nN\/A<\/td>\n<\/tr>\n
    OTHER REQUIREMENTS<\/strong><\/td>\n–<\/td>\n<\/tr>\n
    REQUIRED SPEED <\/strong><\/td>\nApproximately 200 tubs per hour on the 10kg bucket<\/p>\n

    2000BPH for the 400g glass jar and 100g plastic tub.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    \"\"<\/a><\/p>\n\n\n\n
    2.<\/strong>\u00a0 COMMERCIAL OFFER<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
    #<\/strong><\/td>\nDESCRIPTION <\/strong><\/td>\nQTY<\/strong><\/td>\n\u00a0UNIT PRICE<\/strong><\/td>\nTOTAL<\/strong><\/td>\n<\/tr>\n
    EQUIPMENT <\/strong><\/td>\n<\/tr>\n
    1<\/td>\n\u00a0<\/em><\/strong><\/p>\n

    Ribbon blender – <\/strong>1000L<\/td>\n

    		1<\/td>\n<\/td>\n<\/td>\n<\/tr>\n
    2<\/td>\n\u00a0<\/em><\/strong><\/p>\n

    Automatic Linear \u2013 big bucket filling line <\/strong><\/p>\n

    3kg to 20kg<\/p>\n

    1) Piston filler, for dosing empty bucket
    \n2) Auger filler for mango pieces (on loadcell conveyor)
    \n3) Product level compress arm
    \n4) Piston filler for 2nd<\/sup> oil top up
    \n5) Bucked Lid press
    \n6) 6-meter conveyor
    \n7) Infeed<\/p>\n

     <\/p>\n

    \u00a0<\/em><\/strong><\/td>\n

    		1<\/td>\n<\/td>\n<\/td>\n<\/tr>\n
    3<\/td>\n\u00a0<\/em><\/strong><\/p>\n

    Automatic Rotary \u2013 Glass far filling & vacuum sealing <\/strong><\/p>\n

    400g \u2013 750g glass jars<\/p>\n

    1) Automatic Filling Machine
    \n2) Double heads filling for solid piece
    \n3) Piston filler 6 heads for oil x 2
    \n4) Raw material elevator
    \n5) 12 heads oil filling machine
    \n6) Automatic vacuum capping machine<\/p>\n

    7) Automatic labelling machine<\/td>\n

    		1<\/td>\n<\/td>\n<\/td>\n<\/tr>\n
    3<\/td>\n\u00a0<\/em><\/strong><\/p>\n

    50 litre pots on legs with wheels with lifting lugs<\/strong><\/td>\n

    		3<\/td>\n<\/td>\n<\/td>\n<\/tr>\n
    <\/td>\n\u00a0<\/strong><\/td>\n<\/td>\n<\/td>\n<\/td>\n<\/tr>\n
    EQUIPMENT TOTAL<\/strong><\/td>\n\u00a0<\/strong><\/td>\n\u00a0<\/strong><\/td>\n<\/tr>\n
    \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 OPTIONAL ITEMS – <\/strong>not included in the price<\/td>\n<\/tr>\n
    <\/td>\n<\/td>\n<\/td>\n<\/td>\n<\/tr>\n
    OPTIONAL(S) TOTAL <\/strong><\/td>\nR 00<\/strong><\/td>\n<\/tr>\n
    SERVICES<\/strong><\/td>\n<\/tr>\n
    7<\/td>\nFAT at Pretoria factory<\/td>\n1<\/td>\n<\/td>\n<\/td>\n<\/tr>\n
    8<\/td>\nProject Planning – Installation, Commissioning, Training<\/td>\n1<\/td>\n<\/td>\n<\/td>\n<\/tr>\n
    SUBTOTAL SERVICES<\/strong><\/td>\n\u00a0<\/strong><\/td>\n\u00a0<\/strong><\/td>\n<\/tr>\n
    TOTAL<\/strong><\/td>\n\u00a0<\/strong><\/td>\n\u00a0<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

     <\/p>\n\n\n\n
    3. \u00a0\u00a0\u00a0EQUIPMENT DETAIL<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

     <\/p>\n

    1) RIBBON BLENDER \u2013 1000L<\/em><\/strong><\/p>\n

    \"\"<\/a><\/p>\n

    Blender complete with following specifications; –<\/p>\n

    1)\u00a0 Gearbox and motor 380 volt (orc couplink)
    \n2)\u00a0 Lid c\/w lid lock lever, handles, electrical safety interlock.
    \n3)\u00a0 Blade design: feather blade
    \n4)\u00a0 Centre discharge
    \n5)\u00a0 Ratchet type st\/steel manual butterfly valve.
    \n6)\u00a0 Mixer on stand (mild steel finish coated)
    \n7)\u00a0 Platform bolt on c\/w stairway (mild steel finish coated)
    \n8)\u00a0 Bearing plates (mild steel) bearing dust covers and couplink guards in st\/steel.
    \n9)\u00a0 Seals are of food grade rope seal design in mild steel housings.
    \n10) Electrical starter fitted dol 380 volt.
    \n11) All st\/steel polished and finished.
    \n12) Gearbox mounting (mild steel finish coating)
    \n13) All components in contact with product being mixed are stainless steel
    \n14) Bin\/side plates\/main shaft\/spikes and blades in stainless steel<\/p>\n

    2) FILLING MACHINE FOR MANGO PIECES \u2013 SCREW FEEDER<\/em><\/strong><\/p>\n

    PACKING LINE FOR BUCKETS \u2013 3KG-10KG<\/u><\/em><\/strong><\/p>\n

    Dosing augers or screw feeder can be used for many purposes and controlled discharge
    \nof various products<\/p>\n

    Technical parameters:<\/em><\/strong><\/p>\n

    Dosing Range: 3kg \u2013 10kg<\/em>
    \nHeight: 580 – 1600 mm<\/em>
    \nHopper size: 300L<\/em>
    \nPower requirement: 3-Phase, 415V, 50Hz<\/em>
    \nMaterial: SUS304<\/em>
    \nSpeed Control: Inverter Control (0.375kW and 0.55kW)<\/em><\/p>\n

    \"\"<\/a><\/em>2.1) FILLING MACHINE FOR OIL \u2013 PISTON FILLING<\/em><\/strong><\/p>\n

    A piston filler works on a check valve principle that opens the infeed valve on the draw stroke then forces the draw side check valve closed while opening the discharge valve on the dispense stroke as can be seen clearly by the animation to the right.<\/p>\n

    The big advantage of a check valve filling system is it can self-prime and draw product directly from a drum or other container without need for pumping or otherwise transferring product to another vessel. Simply drop the hose into the drum, adjust the fill volume and start filling product with excellent accuracy of +\/- one half percent.<\/p>\n

    820mm w x 330mm d x 330mm h<\/em>
    \nWeight (approx.) 35kg<\/em>
    \nAir Pressure Required 600 kPa<\/em>
    \nAir Consumption 10C FM<\/em>
    \nProduct Cylinder Standard Sizes 100ml \u2013 1000ml<\/em><\/p>\n

    2.2) LID CAPPING MACHINE \u2013 PRESS ON <\/em><\/strong><\/p>\n

    The Automatic Bucked Lid Presser from Liquid Packaging Solutions is a specialty capper built for 1L to 20L containers.\u00a0 This capping machine is manufactured specifically for the closure and container to be capped, and comes equipped with a power conveyor to move the container through the capping process.<\/p>\n

    Height Adjustment\"\"<\/a><\/em>
    \nTool-Free Adjustments<\/em>
    \nAccurate and Precise Cap Torque<\/em>
    \nAbility to Cap Any Shape and Size Container<\/em>
    \nBottle Stabilizing Components<\/em>
    \nSimple and Quick Changeover<\/em><\/p>\n

     <\/p>\n

     <\/p>\n

    3) FILLING MACHINE FOR GLASS JARS <\/em><\/strong><\/p>\n

    AUTOMATIC LINE FOR GLASS JARS<\/u><\/em><\/strong><\/p>\n

    \"\"<\/a>\u00a0<\/strong><\/p>\n

    3.1) FILLING MACHINE <\/em><\/strong><\/p>\n

    \"\"<\/a><\/strong>Control system \u2013 with PLC control system, filling dose.
    \nOperation Interface \u2013 6-inch colour touch-style user interface.
    \nMechanical components \u2013 the filling valves are made of high-quality stainless steel 304 and non-toxic corrosion and PTFE or silica gel hoses. Machine are made of high-quality stainless steel 304.
    \nCount testing \u2013 real-time count, reflecting on the work output.
    \nFilling Detection \u2013 No bottle, no filling.
    \nMaintenance situations \u2013 the machine is easy to disassemble, clean and maintain.
    \nExchange standard \u2013 when changing filling sizes, you only need some simple adjustments.
    \nAutomatic bottle feeding, automatic positioning, automatic filling, automatic bottle discharging and other functions, with high degree of automation.<\/p>\n

    Parameters<\/strong><\/p>\n

    No. of filling heads: 2 heads<\/strong>
    \nFilling Material: mango pickle<\/strong>
    \nPower supply: 380V 50HZ<\/strong>
    \nAccuracy: \u00b11 %<\/strong>
    \nContainer capacity: 500-600gn.<\/strong>
    \nFilling speed: 2000-2500BPH (Depends on bottle volume)<\/strong>
    \nAir compressor: 0.6-0.8Mpa<\/strong>
    \nPower: 3.5kw<\/strong>
    \nMachine size: 3500*1700*2100mm<\/strong>
    \nMachine weight: 1600kg<\/strong><\/p>\n

    \"\"<\/a><\/strong><\/p>\n

    \"\"<\/a><\/strong>\u00a0<\/strong><\/p>\n

    3.1) VACUUM CAPPING MACHINE<\/em><\/strong><\/p>\n

    \"\"<\/a>\u00a0<\/em><\/strong><\/p>\n

    It integrates automatic capping with a vacuum pump to remove the air from the jar.
    \nIt has the function of no bottle, no cap, and automatic alarm in case of missing cap.
    \nThe torque and vacuum of the screw cap can be set as required<\/p>\n

    Parameters<\/u><\/strong><\/p>\n

    No. of capping heads: 4 heads<\/strong>
    \nMax vacuum power: -0.07Mpa<\/strong>
    \nPower supply: 380V 50HZ<\/strong>
    \nCap diameter: \u03c638-\u03c655mm<\/strong>
    \nBottle height: 75-210mm<\/strong>
    \nBottle diameter: \u03c640-\u03c685mm<\/strong>
    \ncapping speed: 2000-2500BPH<\/strong>
    \nAir compressor: 0.6-0.8Mpa<\/strong>
    \nAir consumption: 0.3m3\/min<\/strong>
    \nPower: 3kw (including cap sorter)<\/strong>
    \nMachine size: 3200*1000*2300mm<\/strong>
    \nMachine weight: 850kg<\/strong><\/p>\n

    \"\"<\/a><\/em><\/strong><\/p>\n

    \"\"<\/a>\u00a0<\/strong><\/p>\n

    4) LABELLING MACHINE \u2013 SELF ADHESIVE – LB504<\/em><\/strong><\/p>\n

    \"\"<\/a>\u00a0<\/strong><\/p>\n

    To label round bottles
    \nPLC control, full-automatic – Touch-screen control panel
    \nInaccurate labelling is eliminated because of the structure of three rollers, capable of locating labelling position.
    \nSensor control, if no label the machine will stop
    \n304 stainless steel machine full body<\/p>\n

    Parameters<\/strong><\/p>\n

    \"\"<\/a>Labelling Speed: 2000-3000BPH<\/strong>
    \nSuitable to item length: 20 ~ 250 (mm)<\/strong>
    \nSuitable to item width: 30-90 (mm)<\/strong>
    \nSuitable to item height: 60-290(mm)<\/strong>
    \nSuitable to Label length: 20~200mm (max)<\/strong>
    \nLabelling accuracy: \u00b1 1mm<\/strong>
    \nLabel inner diameter: 76mm<\/strong>
    \nLabel outer diameter: 280mm<\/strong>
    \nMachine Dimension: 2000(L)* 900(W) * 1600(H) mm<\/strong>
    \nNet Weight: Around 250kgs<\/strong>
    \nPower Supply: 220V 50HZ <\/strong>
    \nPower: 1.6kw<\/strong><\/p>\n

    \u00a0<\/strong><\/p>\n

    https:\/\/www.glopak.africa\/wp-content\/uploads\/2023\/03\/VID-20220506-WA0015.mp4<\/a><\/video><\/div><\/p>\n
    https:\/\/www.glopak.africa\/wp-content\/uploads\/2023\/03\/VID-20220506-WA0009.mp4<\/a><\/video><\/div>\n

    <\/center>Suppliers of Process Equipment for Food, Fruit and Vegetable Processing<\/strong><\/p>\n

    Inpakt can offer complete optimal engineering solutions to standard and non-standard process & products. This is backed with our manufacturing unit at Pune, Maharashtra, to offer high quality equipment strictly as per specifications to produce quality products. Our technical team is having skilled expertise in all respects to get quality and hygienic equipment, which is essential for the fruit and vegetable processing machinery. It is our endeavour to work on a \u201cconcept to commissioning\u201d approach to leave a satisfied customer operating a trouble free installation of equipment supplied.<\/p>\n

    \"\"<\/a><\/p>\n

    MANGO HALVING MACHINE<\/strong>
    \nModel : HC – 250
    \nCapacity : 250 to 300 kg\/hr.
    \nApplication : Useful for Half cutting Raw mangoes, and de seeding of mango.
    \nPower Req. : 1.0 Hp, 415V, 50Hz electrical motor of ISI standard.
    \nFeeding : Unload in Top tray. Very Easy to feed by hand.<\/p>\n

    RAW MANGO CUTTING MACHINE<\/strong>:
    \nProduct size : One Time setting of 20 X 16 mm or any size.
    \nApplication : Basically it is a Raw Mango Cutting Machine. It is proven & only solution. A Good ALTERNATIVE to hand cutting. Perfection in Cutting Size, we are Specialist. It\u2019s a Maintenance free unit. Very low \u2018Churra\u2019 not more than 3 – 7%. Maximum square piece and cuts with Hard Part also. NO ROTORY IMPACTS TO FRUITS, NO DAMAGE TOFRUIT STRUCTURE. Build in conveyors at in-put end and Out-put End. Compact in size &easy for working. 70% saving in man power and Cost control of PER KG PRODUCTION Long of life SS 420Cutting blades is about 4100,000 Kgs. One Time setting of product cut size or otherwise 20 X16 mm is STANDARD.<\/p>\n

    \"\"<\/a><\/p>\n

    Additional Accessories provided with Raw Mango Cutting Machine at extra cost as below:
    \nInput Conveyor, Output Conveyor, and Grader.
    \nNote: For 2000RM Model Input, Output Conveyors are provided as part of machine, since the sorting of pieces of mango is not possible to do manually.
    \nFor other models Input Conveyor and Output Conveyor can be provided at extra cost.<\/p>\n

    RIBBON MIXER<\/strong>
    \nSpecifications: Very effective in batch materials and best for fine blending. The outer ribbon moves materials in one direction and the inner ribbon moves the materials in opposite direction. Insure thorough blends in short cycle times. Ribbon mixer very useful to prepare Pickle Dry Spices, Masala, Pickle Basic Mixing and Re-mixing. Discharge: Central Output Directly in Drum in all models. Discharge height as per requirements.<\/p>\n

    \"\"<\/a><\/p>\n


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    https:\/\/www.glopak.africa\/wp-content\/uploads\/2023\/03\/VID-20230108-WA0008.mp4<\/a><\/video><\/div>
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    https:\/\/www.glopak.africa\/wp-content\/uploads\/2023\/03\/VID-20220829-WA0003.mp4<\/a><\/video><\/div>
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    https:\/\/www.glopak.africa\/wp-content\/uploads\/2023\/03\/VID-20220829-WA0031.mp4<\/a><\/video><\/div>
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    https:\/\/www.glopak.africa\/wp-content\/uploads\/2023\/03\/VID-20220831-WA0026.mp4<\/a><\/video><\/div>
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    https:\/\/www.glopak.africa\/wp-content\/uploads\/2023\/03\/VID-20220831-WA0004.mp4<\/a><\/video><\/div>
    \n<\/center><\/p>\n","protected":false},"excerpt":{"rendered":"

    CONTENT INDEX Project Specifications Commercial offer Equipment Detail Commercial terms 1.\u00a0 PROJECT SPECIFICATIONS Project Scope: 1) Piston filler for oil in empty bucket 2) Auger filler for mango pieces (on loadcell conveyor) 3) Product level compress arm 4) Piston filler for 2nd oil top up 5) Bucked Lid press 6) 6-meter conveyor 7) infeed screw […]<\/p>\n","protected":false},"featured_media":4242,"template":"","meta":[],"product_brand":[],"product_cat":[752],"product_tag":[753,754,755,756,757,758,759,760,761,655],"class_list":{"0":"post-4241","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-achar-processing-packaging-machines","7":"product_tag-achar-machines","8":"product_tag-achar-processing-packaging-machines","9":"product_tag-atchar-equipment","10":"product_tag-atchar-filling-machines","11":"product_tag-atchar-machines","12":"product_tag-atchar-packaging-machines","13":"product_tag-atchar-processing-packaging-machines","14":"product_tag-mango-pickle-equipment","15":"product_tag-mango-pickle-filling-and-packaging-equipment","16":"product_tag-mango-pickle-machines","18":"first","19":"instock","20":"shipping-taxable","21":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/product\/4241","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/media\/4242"}],"wp:attachment":[{"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/media?parent=4241"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/product_brand?post=4241"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/product_cat?post=4241"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/product_tag?post=4241"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}