{"id":2338,"date":"2019-12-11T21:18:54","date_gmt":"2019-12-11T21:18:54","guid":{"rendered":"https:\/\/glopak.co.za\/snapdeal\/?post_type=product&p=2338"},"modified":"2019-12-11T21:28:07","modified_gmt":"2019-12-11T21:28:07","slug":"saponification-cooling-and-finishing-plant","status":"publish","type":"product","link":"https:\/\/glopak.co.za\/snapdeal\/product\/saponification-cooling-and-finishing-plant\/","title":{"rendered":"Saponification, Cooling and Finishing Plant"},"content":{"rendered":"

SAPONIFICATION, COOLING AND FINISHING PLANT
\nCAPACITY OF 2,000 KG\/H<\/p>\n

This quotation covers all the required equipment to produce 2,000 kg\/h soap noodles at different TFM concentration.
\nPlant is designed to work in three shifts, 24 h\/day.<\/p>\n

1. BRIEF PROCESS DESCRIPTION<\/strong><\/p>\n

See flow sheet FS-4067-D (SOLUTION 1)
\nPlant is designed to produce soap noodles at different TFM contents.
\nRaw materials are pumped through Filters into the Saponification Jet (J-2401) by a Dosing Group consisting of gear pumps and flow-meters (DG-2301).
\nThe reaction between the ingredients starts in the Jet and continues into the Crutcher(s) (CR2401-(2)) where the saponification is completed and, if required, fillers are added through Powder Feeder (DS2401)(optional).
\nSoap is transferred to a Feed Tank (FT-2301) used like a buffer between Saponification Crutcher and Drum Flaker\/Pelletizer
\nThe final TFM content is determined by the concentration of caustic soda solution. The combination of the Jet and the crutcher allows the start of the saponification process even with high concentrations of caustic soda therefore it is possible to obtain a neat soap at 74% TFM.
\nThe finished neat soap is then pumped by a high viscosity pump through a filter (F-2304) to the Drum Flaker\/Pelletizer (CP-3001) for cooling and solidification. Solidified soap is then scrapped off the rolls forming soap flakes which fall in a Pelletizer (optional) and are transformed into noodles (pellets) easy to be conveyed and stocked.
\nWhole process is monitored and controlled through Electrical Control Panel (QE2301).<\/p>\n

2. EQUIPMENT LIST<\/strong><\/p>\n

Item Q.ty Description<\/strong>\"\"<\/p>\n

DT-2301 1 Oil Buffer Tank (AISI 304 stainless steel)<\/strong>
\n(local supply with our drawing)<\/p>\n

F-2301 1 Oil Filter (AISI 304 stainless steel)<\/strong>
\nBasket type, hot water jacket
\nDIN flanged connection<\/p>\n

DT-2302 1 Caustic Soda Buffer Tank (mild steel)<\/strong>
\n(local supply with our drawing)<\/p>\n

F-2302 1 Caustic Soda Filter (AISI304 stainless steel)<\/strong>
\nBasket type, hot water jacket
\nDIN flanged connection<\/p>\n

DT-2303 1 Water Buffer Tank (mild steel)<\/strong>
\n(local supply with our drawing)<\/p>\n

F-2303 1 Water Filter (AISI304 stainless steel) \u2013 Local supply<\/strong><\/p>\n

DG-2301 1 Raw Materials Dosing Group complete with:<\/strong>
\n– P2301: Gear Pump for Oil. Made in stainless steel.
\n– FM2301: Mass Flow-Meter (PROMASS )
\n– P2302: Gear Pump for Caustic Soda. Made in stainless steel.
\n– FM2302: Magnetic Flow-Meter (PROMAG)
\n– P2303: Gear Pump for Water or Brine. Made in stainless steel.
\n– FM2303: Magnetic Flow-Meter (PROMAG)
\n– Electronic panel and Frequency Inverters<\/p>\n

ET2401\/2 1 Brine and\/or Liquid Filler Dosing Elevated Tank (mild steel)<\/strong>
\n(local supply with our drawing)<\/p>\n

J 2301 1 JET unit<\/strong>
\nManufactured in AISI 316 stainless steel
\nThe device consists of a VENTURI unit with central supply of steam and separate concentric supplies of oil blend and caustic soda.
\nIt consists of three inlets and one outlet:
\n\u2022 Inlet of oil blend
\n\u2022 Inlet of caustic soda solution
\n\u2022 Inlet of steam (small quantity)
\n\u2022 Outlet of an emulsion of soap with oils and caustic soda<\/p>\n

CR 2401 1 Crutcher(s) CR-4000<\/strong>
\nInternal volume available for required production.
\nEquipped with internal enclosed screw stirrer driven by a gear motor to provide for vigorous mixing necessary for a complete reaction. Provided with all the connections to the process. Part in contact with the product of AISI 304 stainless steel.
\nIt is supplied with its support feet. The insulation is not provided and should be made on site. The relevant platform and stairs are not included.<\/p>\n

P2304 1 Transfer Pump<\/strong>
\nDelivery Head: 2 bars Special design suitable to pump viscous materials such as concentrated neat soap. Oversized flange.Hollow disc type, complete with gear motor, flexible coupling and steel base. Equipped with internal safety valve and heated body. Body in cast iron and rotor in special steel<\/p>\n

FT2301 1 Soap Feed Tank<\/strong>
\nSoap buffer tank, of 6 ton\/batch, built in stainless steel, to act as a buffer in between the saponification crutcher and the Drum flaker.
\nEquipped with heating jacket and necessary connections to the process. Equipped with Stirrer.<\/p>\n

P2305 1 Filtration Pump<\/strong>
\nDelivery Head: 2 bars
\nSpecial design suitable to pump viscous materials such as concentrated neat soap. Oversized flange.
\nHollow disc type, complete with gear motor, flexible coupling and steel base. Equipped with internal safety valve and heated body. Body in cast iron and rotor in special steel<\/p>\n

F2304 1 Soap Filter<\/strong>
\nBasket type. Body and basked in Stainless Steel. Equipped with heating jacket.<\/p>\n

CP-3001 1 Drum Flaker (Chill Rolls) + Pelletizer<\/strong>
\nSuitable for high-viscosity products.
\nDrum-Flaker: CC-900, two drums (rolls) of 900 mm. of diameter each.
\nPelletizer: PB-250, screw (worm) of 250 mm. of diameter.
\nThe Drum Flaker is an extremely simple and reliable machine that cools\/solidifies neat soap, thus preparing it for final plodding. It has two stainless steel rolls that are internally cooled. Neat soap pumped on the rolls, is spread evenly among them, in a 0.5 mm thick layer that is quickly cooled down and solidified. This soap is then scraped off the rolls and fall on a Pelletizer which is built-in below the rolls. The machine is equipped with all the necessary valves and instruments for the control of the cooling water. The product out of the Pelletizer is in form of noodles (pellets).<\/p>\n

CX-3001 1 Water Chiller<\/strong>
\nTo provide chilled water for the Double Drum Flaker \/ Pelletizer
\nSuitable to cool the neat soap at 85-90\u00b0C down to 30\u00b0C.<\/p>\n

QE-2301 1 Electrical Control Panel<\/strong>
\nContaining push buttons, motor starters and everything necessary for proper operation of the plant.
\nBuilt in accordance with EC standards, IP 55 protection grade<\/p>\n

PVF 1 Piping, Valves and Fittings<\/strong>
\nSet of pipes of trade length and a set of valves, flanges and fittings made of AISI 304 stainless steel, necessary for a completion of piping.<\/p>\n

INSTR 1 Instruments<\/strong>
\nSet of instruments necessary to control the plant.<\/p>\n

ENG 1 Engineering<\/strong>
\nDesign standards \u2013 Inpakt supplies the necessary documents for the plant erection, operation and maintenance inside its battery limits Engineering will be supplied in English language using metric system and in accordance with the following standards\/codes: Pressure vessels: ASME codes and approved by independent inspectors, Piping: DIN, Electrical: IEC, Instrumentation: ISO. Other standards can be used, on request
\nThe following engineering documents will be supplied:
\nProcess – P&I diagrams, General Lay-out, Utility specifications
\nEquipment and machinery – Item list, Equipment & machinery specifications
\nPiping – Line list, Piping classes, Material list (pipes, valves, flanges)
\nInstrumentation – Instrument list and data sheets
\nElectrical – Load list, Electrical panel specification and wiring diagrams
\nPlant manuals – Operation manual, including instruction for the plant operations, start-up, shut-down and emergency shut-down procedure, certificates, operating and maintenance manuals<\/p>\n

3. UTILITIES PLANT REQUIREMENTS’<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
\u00a0\u201cSWING\u201d Jet Saponification, Cooling and Finishing Plant<\/strong>\u00a0\u00a0 2,000 kg\/h<\/strong><\/td>\n<\/tr>\n
Item<\/strong><\/td>\nQ.ty<\/strong><\/td>\nDescription<\/strong><\/td>\nA<\/strong><\/p>\n

Kg\/h<\/strong><\/td>\n

B<\/strong><\/p>\n

m3\/h<\/strong><\/td>\n

C<\/strong><\/p>\n

kcal\/h<\/strong><\/td>\n

D<\/strong><\/p>\n

kW<\/strong><\/td>\n

E<\/strong><\/p>\n

m3\/h<\/strong><\/td>\n<\/tr>\n

DT-2301<\/td>\n1<\/td>\nOil Buffer Tank<\/td>\n35<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
F-2301<\/td>\n1<\/td>\nOil Filter<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
DT-2302<\/td>\n1<\/td>\nC. Soda Buffer Tank<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
F-2302<\/td>\n1<\/td>\nCaustic Soda Filter<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
DT-2303<\/td>\n1<\/td>\nWater Buffer Tank<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
F-2303<\/td>\n1<\/td>\nWater Filter<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
DG-2301<\/td>\n1<\/td>\nRaw Materials Dosing Group<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n2<\/td>\n<\/td>\n<\/tr>\n
ET-2401\/2<\/td>\n1<\/td>\nBrine and\/or liquid Filler Dosing Elevated Tank<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
J-2301<\/td>\n1<\/td>\nJET<\/td>\n75<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
CR2401(2)<\/td>\n1<\/td>\n\u00a0Saponification Crutcher(s) CR-4000<\/td>\n200<\/td>\n–<\/td>\n–<\/td>\n18,5<\/td>\n–<\/td>\n<\/tr>\n
<\/td>\n1<\/td>\nPlatform for Crutcher<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
P-2304<\/td>\n1<\/td>\nTransfer Pump<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n2,2<\/td>\n–<\/td>\n<\/tr>\n
FT-2301<\/td>\n1<\/td>\nFeed tank 6m3 with Stirrer<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n3<\/td>\n–<\/td>\n<\/tr>\n
P-2305<\/td>\n1<\/td>\nFiltration Pump<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n0,75<\/td>\n–<\/td>\n<\/tr>\n
F-2304<\/td>\n1<\/td>\nSoap Filter<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
CC-3001<\/td>\n1<\/td>\nDouble Drum Flaker (Chill Rolls) + Pelletizer\u00a0 CC900-PB250<\/td>\n–<\/td>\n–<\/td>\n*<\/td>\n24<\/td>\n–<\/td>\n<\/tr>\n
CX-3001<\/td>\n1<\/td>\nWater Chiller 165980<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n73,5<\/td>\n–<\/td>\n<\/tr>\n
QE-2301<\/td>\n1<\/td>\nElectrical Control Panel<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
PVF<\/td>\n1<\/td>\nPiping, Valves and Fittings<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
INST<\/td>\n1<\/td>\nInstruments<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
ENG<\/td>\n1<\/td>\nEngineering<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n–<\/td>\n<\/tr>\n
TOTALS<\/strong><\/td>\n\u00a0<\/strong><\/td>\n310<\/strong><\/td>\n–<\/strong><\/td>\n*<\/strong><\/td>\n123,9<\/strong><\/td>\n–<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

It is assumed that the utilities at disposition comply with following:<\/p>\n

    \n
  1. Saturated steam at 6 to 12 bar.g.<\/li>\n
  2. Cooling water at locally declared temperature and min. 1,5 bar.g. pressure.<\/li>\n
  3. Requested k\/cal.<\/li>\n
  4. Electricity at local voltage and frequency, 3 phase<\/li>\n
  5. Instrument air free from oil, moisture and impurities, having a min. pressure of 5,5 bar.g.<\/li>\n<\/ol>\n

     <\/p>\n

    \"\"<\/p>\n","protected":false},"excerpt":{"rendered":"

    SAPONIFICATION, COOLING AND FINISHING PLANT CAPACITY OF 2,000 KG\/H This quotation covers all the required equipment to produce 2,000 kg\/h soap noodles at different TFM concentration. Plant is designed to work in three shifts, 24 h\/day. 1. BRIEF PROCESS DESCRIPTION See flow sheet FS-4067-D (SOLUTION 1) Plant is designed to produce soap noodles at different […]<\/p>\n","protected":false},"featured_media":2339,"template":"","meta":[],"product_brand":[],"product_cat":[280,199],"product_tag":[287,282,281,286,283,284,285],"class_list":{"0":"post-2338","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-cooling-and-finishing-plant","7":"product_cat-uncategorized","8":"product_tag-bar-soap-machines","9":"product_tag-oil-jet-noodling","10":"product_tag-saponification-cooling-and-finishing-plant","11":"product_tag-soap-bar-machines","12":"product_tag-soap-making-machines","13":"product_tag-soap-manufacturing-machines","14":"product_tag-soap-noodle-manufacturing-machines","16":"first","17":"instock","18":"shipping-taxable","19":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/product\/2338","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/media\/2339"}],"wp:attachment":[{"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/media?parent=2338"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/product_brand?post=2338"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/product_cat?post=2338"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/glopak.co.za\/snapdeal\/wp-json\/wp\/v2\/product_tag?post=2338"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}